Table Of Content

ALARM LIST Mes. No. Cause 2001 Erection condition selected, overload equipment cut out 2002 Phase fault or under voltage alarm from relay U6 2003 Height override button has been activated. Set erection key ON 2004 Joysticks not in neutral position when starting up 2005 110% moment cut out from moment switch 2006 110% over load cut out from U12 2007 Q4 circuit breaker for power supply has tripped 2008 Q5 circuit breaker for power supply has tripped 2009 Q6 circuit breaker for power supply has tripped 2010 Motor temperature alarm from hoist motor 2011 Q13 circuit breaker for hoist brake has tripped 2012 Q8 circuit breaker for power supply has tripped 2013 Q15 circuit breaker for anti-condensation heaters has tripped 2015 Fault from hoist inverter U1 2016 Hoist over speed alarm from relay U10 2017 Ultimate hoist limit activated, crane emergency stopped 2018 Hoist position reference not ready, stop and start the crane 2020 Motor temperature alarm from slew motor 2021 Q23 circuit breaker for slewing brake has tripped 2022 Q21.1, Q21.2 or Q21.3 circuit breaker for slew motors has tripped 2025 Fault from slew inverter U2 2026 Fault from Right-hand joystick. Function is stopped 2027 Fault from Left-hand joystick. Function is stopped 2030 Motor temperature alarm from trolley motor 2031 Q33 circuit breaker for motor trolley brake is has tripped 2035 Fault from trolley inverter U3 2038 Trolley position reference not ready, stop and start the crane 2042 Fault from Smart Line Module U111 2043 Fault from CU320 controller U108 2044 Communication error with CU320 controller U108 2045 Communication error with Active Line Module U111 2046 Communication error with hoist inverter U1 2047 Communication error with slew inverter U2 2048 Communication error with trolley inverter U3 2050 Negative signal from load cell 2051 103 % load, OVERLOAD 2054 Depth limit setting too close to height limit 2055 Max. load setting out of range 2056 Max. radius setting too close to min. radius 2060 Erection key is in ON position INF.REF. 5757-00 PAGE 1/1 KRØLL CRANES A/S ELECTRICAL ADJUSTMENTS CONTENTS Page Electrical connections .................................................................................................... 2 Start up the crane ........................................................................................................... 2 Erection condition ......................................................................................................... 3 Trolley radius and limit setting ..................................................................................... 6 Minimum trolley radius ............................................................................................. 7 Maximum trolley radius ............................................................................................. 8 Hoist limit settings ......................................................................................................... 9 Hook height limit ..................................................................................................... 10 Hoist depth limit....................................................................................................... 11 Wire part selection ....................................................................................................... 12 Load/Moment settings ................................................................................................. 13 Load settings ............................................................................................................ 14 Hoist zero load setting ............................................................................................. 15 Hoist maximum load setting .................................................................................... 16 Moment .................................................................................................................... 17 110% overload ......................................................................................................... 17 Slew encoder deactivation/activation ...................................................................... 18 Slew limits ................................................................................................................... 19 Slew limit settings .................................................................................................... 20 Zone setting .............................................................................................................. 21 Service ......................................................................................................................... 23 Alarm/event buffer ................................................................................................... 24 Hour counters ........................................................................................................... 24 Joystick signals ........................................................................................................ 25 Wind speed configuration ........................................................................................ 26 Set time & date ......................................................................................................... 26 Display brightness .................................................................................................... 27 Flood light switch..................................................................................................... 27 Max. speed ............................................................................................................... 28 Data Logging ............................................................................................................... 29 INF.REF 5758-00 Page 1/30 KROLL CRANES Electrical connections Make up all cable connections according to the cranes wiring diagram Switch on the power and check the lamp comes ON, on phase fault relay U6, if not change two phases on the incoming power supply. Start up the crane Start up the crane by releasing the Emergency stop button, turn the key switch and press the start button on the right hand control box. NOTE: When switching OFF the crane use the key switch and not the emergency stop stop. Engage relay D1A, safety relay D1 and main contactor C1 should now switch ON in the electrical panel. In case the engage relay D1A does not activate, check the emergency stop button, the key switch, all joysticks are in neutral position, no overspeed alarm and phase fault relay U6 is lit green. In case the safety relay D1 does not activate, check the emergency stop button, over speed relays U10, ultimate limits. An alarm text in the operator’s display will inform which function to check. In case main contactor C1 does not activate, check for alarms in the operator display, check the RUN LED is green on PLC U101, check the READY LED is green on the motor drive unit U108 and all the infeed modules U110 & U111. Check the operator display whether any alarms are active. After rectifying a fault reset the fault on the Reset button in the display or by restarting the crane. INF.REF 5758-00 Page 2/30 KROLL CRANES Erection condition Before the overload equipment and the limit switches have been set the hoist and trolley motion might be stopped due to an active limit. Therefore during the initial setting of the overload equipment and limit switches all limits might have to be cut out by selecting Erection condition. To select Erection condition: - Press the change page button on the screen display Status screen INF.REF 5758-00 Page 3/30 KROLL CRANES - Press on the Settings button. NOTE: The setting button will only be visible when the Erection key in the electrical panel is activated. Select screen The display screen will ask for a Username and Password: - Press on the Username window and a keyboard will appear on the screen - Enter Username: KROLL - ↵↵↵↵ - Press on the Password window and the keyboard will appear on the screen again - Enter password: 7400 - ↵↵↵↵ - Press OK - Now press the Settings button again - A new page will appear on the screen, here press the Erection condition button INF.REF 5758-00 Page 4/30 KROLL CRANES Setting screen Press the OFF button to select Erection condition and the button will automatically change to ON Erection condition screen Now Erection condition is selected and the overload equipment and all limits are cut out. INF.REF 5758-00 Page 5/30 KROLL CRANES Trolley radius and limit setting - To set the trolley radius indicator “Jib settings” button on the screen under the Setting menu Setting screen - Select erected jib length and press the “Next” button Jib selection screen Note: The jib selection is very important. This function also selects the correct load diagram for the erected jib configuration. INF.REF 5758-00 Page 6/30 KROLL CRANES Minimum trolley radius Set the radius indicator via the display. Minimum radius setting screen - Park the trolley at minimum hook radius measured out, on the ground, from the centre of the mast to the hook - Press on the radius indicator window and a keyboard appears on the screen. Type in the minimum radius of the hook. - When the correct radius value has been entered press the ”Confirm” button. - Press the Next button and the screen for setting the maximum radius and outer trolley limit appears on the display INF.REF 5758-00 Page 7/30 KROLL CRANES Maximum trolley radius Maximum radius setting screen - Park the trolley at the maximum hook radius. - Press on the radius indicator window and a keyboard appears on the screen. - Enter the actual max. radius value and press the “Confirm” button. - Press the ESC button and the trolley radius is completed. INF.REF 5758-00 Page 8/30 KROLL CRANES Hoist limit settings - First, set the mechanical ultimate hoist up limit. The cam limit switch is fitted on the hoist drum. - With the hook parked approx. 1.0m from the jib and set the ultimate hoist up limit at this position. Note: Erection condition will need to be selected in order to set the ultimate limits. If not the crane will emergency stop. - To set the software hoist limit press the “Hoist limit” button on the screen under the Setting menu Setting screen INF.REF 5758-00 Page 9/30 KROLL CRANES

Description:
Communication error with trolley inverter U3. 2050 error has occurred when initializing the terminal functions on the CU3xx, the TB30 or the TM31.
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ALARM LIST Mes. No. Cause 2001 Erection condition selected, overload equipment cut out 2002 Phase fault or under voltage alarm from relay U6 2003 Height override button has been activated. Set erection key ON 2004 Joysticks not in neutral position when starting up 2005 110% moment cut out from moment switch 2006 110% over load cut out from U12 2007 Q4 circuit breaker for power supply has tripped 2008 Q5 circuit breaker for power supply has tripped 2009 Q6 circuit breaker for power supply has tripped 2010 Motor temperature alarm from hoist motor 2011 Q13 circuit breaker for hoist brake has tripped 2012 Q8 circuit breaker for power supply has tripped 2013 Q15 circuit breaker for anti-condensation heaters has tripped 2015 Fault from hoist inverter U1 2016 Hoist over speed alarm from relay U10 2017 Ultimate hoist limit activated, crane emergency stopped 2018 Hoist position reference not ready, stop and start the crane 2020 Motor temperature alarm from slew motor 2021 Q23 circuit breaker for slewing brake has tripped 2022 Q21.1, Q21.2 or Q21.3 circuit breaker for slew motors has tripped 2025 Fault from slew inverter U2 2026 Fault from Right-hand joystick. Function is stopped 2027 Fault from Left-hand joystick. Function is stopped 2030 Motor temperature alarm from trolley motor 2031 Q33 circuit breaker for motor trolley brake is has tripped 2035 Fault from trolley inverter U3 2038 Trolley position reference not ready, stop and start the crane 2042 Fault from Smart Line Module U111 2043 Fault from CU320 controller U108 2044 Communication error with CU320 controller U108 2045 Communication error with Active Line Module U111 2046 Communication error with hoist inverter U1 2047 Communication error with slew inverter U2 2048 Communication error with trolley inverter U3 2050 Negative signal from load cell 2051 103 % load, OVERLOAD 2054 Depth limit setting too close to height limit 2055 Max. load setting out of range 2056 Max. radius setting too close to min. radius 2060 Erection key is in ON position INF.REF. 5757-00 PAGE 1/1 KRØLL CRANES A/S ELECTRICAL ADJUSTMENTS CONTENTS Page Electrical connections .................................................................................................... 2 Start up the crane ........................................................................................................... 2 Erection condition ......................................................................................................... 3 Trolley radius and limit setting ..................................................................................... 6 Minimum trolley radius ............................................................................................. 7 Maximum trolley radius ............................................................................................. 8 Hoist limit settings ......................................................................................................... 9 Hook height limit ..................................................................................................... 10 Hoist depth limit....................................................................................................... 11 Wire part selection ....................................................................................................... 12 Load/Moment settings ................................................................................................. 13 Load settings ............................................................................................................ 14 Hoist zero load setting ............................................................................................. 15 Hoist maximum load setting .................................................................................... 16 Moment .................................................................................................................... 17 110% overload ......................................................................................................... 17 Slew encoder deactivation/activation ...................................................................... 18 Slew limits ................................................................................................................... 19 Slew limit settings .................................................................................................... 20 Zone setting .............................................................................................................. 21 Service ......................................................................................................................... 23 Alarm/event buffer ................................................................................................... 24 Hour counters ........................................................................................................... 24 Joystick signals ........................................................................................................ 25 Wind speed configuration ........................................................................................ 26 Set time & date ......................................................................................................... 26 Display brightness .................................................................................................... 27 Flood light switch..................................................................................................... 27 Max. speed ............................................................................................................... 28 Data Logging ............................................................................................................... 29 INF.REF 5758-00 Page 1/30 KROLL CRANES Electrical connections Make up all cable connections according to the cranes wiring diagram Switch on the power and check the lamp comes ON, on phase fault relay U6, if not change two phases on the incoming power supply. Start up the crane Start up the crane by releasing the Emergency stop button, turn the key switch and press the start button on the right hand control box. NOTE: When switching OFF the crane use the key switch and not the emergency stop stop. Engage relay D1A, safety relay D1 and main contactor C1 should now switch ON in the electrical panel. In case the engage relay D1A does not activate, check the emergency stop button, the key switch, all joysticks are in neutral position, no overspeed alarm and phase fault relay U6 is lit green. In case the safety relay D1 does not activate, check the emergency stop button, over speed relays U10, ultimate limits. An alarm text in the operator’s display will inform which function to check. In case main contactor C1 does not activate, check for alarms in the operator display, check the RUN LED is green on PLC U101, check the READY LED is green on the motor drive unit U108 and all the infeed modules U110 & U111. Check the operator display whether any alarms are active. After rectifying a fault reset the fault on the Reset button in the display or by restarting the crane. INF.REF 5758-00 Page 2/30 KROLL CRANES Erection condition Before the overload equipment and the limit switches have been set the hoist and trolley motion might be stopped due to an active limit. Therefore during the initial setting of the overload equipment and limit switches all limits might have to be cut out by selecting Erection condition. To select Erection condition: - Press the change page button on the screen display Status screen INF.REF 5758-00 Page 3/30 KROLL CRANES - Press on the Settings button. NOTE: The setting button will only be visible when the Erection key in the electrical panel is activated. Select screen The display screen will ask for a Username and Password: - Press on the Username window and a keyboard will appear on the screen - Enter Username: KROLL - ↵↵↵↵ - Press on the Password window and the keyboard will appear on the screen again - Enter password: 7400 - ↵↵↵↵ - Press OK - Now press the Settings button again - A new page will appear on the screen, here press the Erection condition button INF.REF 5758-00 Page 4/30 KROLL CRANES Setting screen Press the OFF button to select Erection condition and the button will automatically change to ON Erection condition screen Now Erection condition is selected and the overload equipment and all limits are cut out. INF.REF 5758-00 Page 5/30 KROLL CRANES Trolley radius and limit setting - To set the trolley radius indicator “Jib settings” button on the screen under the Setting menu Setting screen - Select erected jib length and press the “Next” button Jib selection screen Note: The jib selection is very important. This function also selects the correct load diagram for the erected jib configuration. INF.REF 5758-00 Page 6/30 KROLL CRANES Minimum trolley radius Set the radius indicator via the display. Minimum radius setting screen - Park the trolley at minimum hook radius measured out, on the ground, from the centre of the mast to the hook - Press on the radius indicator window and a keyboard appears on the screen. Type in the minimum radius of the hook. - When the correct radius value has been entered press the ”Confirm” button. - Press the Next button and the screen for setting the maximum radius and outer trolley limit appears on the display INF.REF 5758-00 Page 7/30 KROLL CRANES Maximum trolley radius Maximum radius setting screen - Park the trolley at the maximum hook radius. - Press on the radius indicator window and a keyboard appears on the screen. - Enter the actual max. radius value and press the “Confirm” button. - Press the ESC button and the trolley radius is completed. INF.REF 5758-00 Page 8/30 KROLL CRANES Hoist limit settings - First, set the mechanical ultimate hoist up limit. The cam limit switch is fitted on the hoist drum. - With the hook parked approx. 1.0m from the jib and set the ultimate hoist up limit at this position. Note: Erection condition will need to be selected in order to set the ultimate limits. If not the crane will emergency stop. - To set the software hoist limit press the “Hoist limit” button on the screen under the Setting menu Setting screen INF.REF 5758-00 Page 9/30 KROLL CRANES

Description:
Communication error with trolley inverter U3. 2050 error has occurred when initializing the terminal functions on the CU3xx, the TB30 or the TM31.
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