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Advances in Synthesis Gas: Methods, Technologies and Applications, Volume 1: Syngas Production and Preparation PDF

574 Pages·2022·25.755 MB·English
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Advances in Synthesis Gas: Methods, Technologies and Applications Advances in Synthesis Gas: Methods, Technologies and Applications Volume 1: Syngas Production and Preparation Edited by Mohammad Reza Rahimpour Department of Chemical Engineering, Shiraz University, Shiraz, Iran Mohammad Amin Makarem Methanol Institute, Shiraz University, Shiraz, Iran Maryam Meshksar Department of Chemical Engineering, Shiraz University, Shiraz, Iran Contributors AmrAbdalla DepartmentofChemicalandPetroleumEngineering,UniversityofCalgary,Calgary, AB, Canada WaqarAhmad Department of Chemicaland Biological Engineering, Monash University,Clayton, VIC, Australia PrakashAryal Department ofChemicaland Biological Engineering, Monash University,Clayton, VIC, Australia NooshinAsadi Department ofChemical andBiological Engineering, MonashUniversity, Clayton, VIC, Australia ManuelBailera Graduate School ofCreativeScience and Engineering, Waseda University,Tokyo, Japan;Department of Mechanical Engineering,Universidad de Zaragoza, CampusR´ıo Ebro, Bldg. Betancourt, Zaragoza, Spain IdrisBakare Interdisciplinary Research Centerfor Hydrogen and Energy Storage, King Fahd University ofPetroleum&Minerals, Dhahran, Saudi Arabia Ali Bakhtyari ChemicalEngineeringDepartment, Shiraz University,Shiraz, Iran Mohammad Bonyadi Department ofChemicalEngineering, Faculty ofEngineering, Yasouj University, Yasouj, Iran FelipeGomes Camacho Department ofChemicaland PetroleumEngineering, Schulich School of Engineering, Universityof Calgary, Calgary, AB, Canada Guoxing Chen Fraunhofer Research Institutionfor Materials Recycling andResource Strategies IWKS,Alzenau, Germany Camilla Fernandes de Oliveira Department ofChemical andPetroleum Engineering, Schulich School ofEngineering, UniversityofCalgary, Calgary, AB,Canada Silviode Oliveira Junior Polytechnic School,Universityof SaoPaulo,Department ofMechanical Engineering, Sao Paulo, Brazil Maryam Delshah Department of ChemicalEngineering,Shiraz University, Shiraz, Iran MeireEllenGoreteRibeiroDomingos PolytechnicSchool,UniversityofSaoPaulo,Departmentof Chemical Engineering, Sao Paulo,Brazil Mois(cid:1)esTeles dos Santos Polytechnic School,Universityof SaoPaulo, Department ofChemical Engineering, Sao Paulo, Brazil SwaritDwivedi DepartmentofChemicalandBiologicalEngineering,MonashUniversity,Clayton, VIC, Australia RaziehEtezadi MorkFamilyDepartmentofChemicalEngineeringandMaterialsScience,University of Southern California, Los Angeles, CA, United States xv Contributors AzharuddinFarooqui DepartmentofChemicalandPetroleumEngineering,UniversityofCalgary; Vorsana Environmental Inc, Calgary,AB, Canada Daniel Flo´rez-Orrego Polytechnic School, Universityof SaoPaulo, Department ofMechanical Engineering,SaoPaulo,Brazil;FacultyofMinas,NationalUniversityofColombia,SchoolofProcesses and Energy, Medellin, Colombia Andrea Galeazzi Politecnico diMilano, Department ofChemistry, Materials and Chemical Engineering “Giulio Natta”, Piazza Leonardo da Vinci, Milan, Italy XingyuanGao DepartmentofChemistryandMaterialScience,GuangdongUniversityofEducation, Engineering Technology DevelopmentCenterofAdvancedMaterials&Energy SavingandEmission Reduction in Guangdong Colleges and Universities, Guangzhou, People’s Republic of China; DepartmentofChemicalandBiomolecularEngineering,NationalUniversityofSingapore,Singapore, Singapore Jonathan Harding Department of Electrical Engineeringand Electronics, Universityof Liverpool, Liverpool, UnitedKingdom BaishaliKanjilal Bioengineering, UniversityofCalifornia, Riverside, CA,United States MilanpreetKaur DepartmentofChemistry,FacultyofScience,UniversityofCalgary,Calgary,AB, Canada Sibudjing Kawi Department ofChemical andBiomolecular Engineering,National Universityof Singapore, Singapore, Singapore Mohammad HasanKhademi Department ofChemical Engineering, College of Engineering, University ofIsfahan, Isfahan, Iran Parvin Kiani Department of ChemicalEngineering,Shiraz University, Shiraz, Iran SoheilaZandiLak DepartmentofChemicalEngineering,FacultyofEngineering,YasoujUniversity, Yasouj, Iran PilarLisbona DepartmentofMechanicalEngineering,UniversidaddeZaragoza,CampusR´ıoEbro, Bldg. Betancourt, Zaragoza, Spain Mohammad Lotfi-Varnoosfaderani Department of Chemicaland Petroleum Engineering,Sharif University ofTechnology, Tehran, Iran Nader Mahinpey Department ofChemical andPetroleum Engineering, Schulich School of Engineering, Universityof Calgary, Calgary,AB, Canada Mohammad Amin Makarem Methanol Institute,ShirazUniversity,Shiraz, Iran ZuhairOmarMalaibari ChemicalEngineering Department; Interdisciplinary Research Center for Refining and Advanced Chemicals, King Fahd Universityof Petroleum &Minerals, Dhahran, Saudi Arabia Flavio Manenti Politecnico diMilano, Department ofChemistry, Materials andChemical Engineering “Giulio Natta”, Piazza Leonardo da Vinci, Milan, Italy Arameh Masoumi Bioengineering, Universityof California, Riverside, CA, United States Maryam Meshksar Department ofChemical Engineering; Methanol Institute,Shiraz University, Shiraz, Iran Masoumeh Mohandesi Department of ChemicalEngineering,Shiraz University, Shiraz, Iran GalalNasser InterdisciplinaryResearch Centerfor Hydrogenand Energy Storage, KingFahd University ofPetroleum & Minerals, Dhahran, Saudi Arabia xvi Contributors Francesco Negri Politecnicodi Milano,Department ofChemistry,Materialsand Chemical Engineering “Giulio Natta”, PiazzaLeonardo daVinci, Milan, Italy Rafael NogueiraNakashima Polytechnic School,University ofSao Paulo,Department of Mechanical Engineering, Sao Paulo, Brazil Iman Noshadi Bioengineering,University ofCalifornia, Riverside, CA,UnitedStates Alireza Palizvan Department ofChemical Engineering,College of Engineering, University of Isfahan, Isfahan, Iran SongWonPark PolytechnicSchool,UniversityofSaoPaulo,DepartmentofChemicalEngineering, Sao Paulo,Brazil VirginiaP(cid:1)erez CentrefortheDevelopmentofRenewableEnergy-CentreforEnergy,Environment and TechnologyResearch (CEDER-CIEMAT), Soria, Spain KristianoPrifti Politecnico diMilano,Department ofChemistry,Materials andChemical Engineering “Giulio Natta”, PiazzaLeonardo daVinci, Milan, Italy ShuxianQiu Department ofChemistry andMaterial Science, Guangdong Universityof Education, Engineering Technology DevelopmentCenterofAdvancedMaterials&EnergySavingandEmission Reduction in Guangdong Colleges andUniversities, Guangzhou, People’s Republic ofChina HamidReza Rahimpour Department ofChemicalEngineering, Shiraz University,Shiraz, Iran MohammadRezaRahimpour DepartmentofChemicalEngineering,ShirazUniversity,Shiraz,Iran Fatemeh Salahi Department of ChemicalEngineering, Shiraz University,Shiraz, Iran Mohammed Sanhoob Interdisciplinary Research Center for Hydrogen and Energy Storage, King Fahd Universityof Petroleum&Minerals, Dhahran, Saudi Arabia AkshatTanksale DepartmentofChemicalandBiologicalEngineering,MonashUniversity,Clayton, VIC, Australia Theodore Tsotsis Mork FamilyDepartment ofChemicalEngineering and Materials Science, University ofSouthernCalifornia, Los Angeles,CA, United States Xin Tu Department of Electrical Engineeringand Electronics, UniversityofLiverpool, Liverpool, UnitedKingdom LuisD.Virla DepartmentofChemicalandPetroleumEngineering,SchulichSchoolofEngineering, University ofCalgary,Calgary,AB, Canada NiWang DepartmentofElectricalEngineeringandElectronics,UniversityofLiverpool,Liverpool, UnitedKingdom Yaolin Wang Department ofElectrical Engineering andElectronics, Universityof Liverpool, Liverpool, United Kingdom Shabnam Yousefi Department ofChemicalEngineering, Shiraz University,Shiraz, Iran SamiraZafarnak Department of ChemicalEngineering; Methanol Institute, Shiraz University, Shiraz, Iran ZahraZarei ChemicalEngineeringDepartment,UniversityofSistanandBaluchestan,Zahedan,Iran Fatemeh Zarei-Jelyani Department of ChemicalEngineering, Shiraz University,Shiraz, Iran LinghaoZhao MorkFamilyDepartmentofChemicalEngineeringandMaterialsScience,University of Southern California, Los Angeles, CA, United States SaraZolghadri DepartmentofChemicalEngineering,MarvdashtBranch,IslamicAzadUniversity, Marvdasht, Iran xvii Elsevier Radarweg29,POBox211,1000AEAmsterdam,Netherlands TheBoulevard,LangfordLane,Kidlington,OxfordOX51GB,UnitedKingdom 50HampshireStreet,5thFloor,Cambridge,MA02139,UnitedStates Copyright©2023ElsevierInc.Allrightsreserved. Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans,electronicor mechanical,includingphotocopying,recording,oranyinformationstorageandretrievalsystem,without permissioninwritingfromthepublisher.Detailsonhowtoseekpermission,furtherinformationaboutthe Publisher’spermissionspoliciesandourarrangementswithorganizationssuchastheCopyrightClearance CenterandtheCopyrightLicensingAgency,canbefoundatourwebsite:www.elsevier.com/permissions. ThisbookandtheindividualcontributionscontainedinitareprotectedundercopyrightbythePublisher (otherthanasmaybenotedherein). Notices Knowledgeandbestpracticeinthisfieldareconstantlychanging.Asnewresearchandexperiencebroadenour understanding,changesinresearchmethods,professionalpractices,ormedicaltreatmentmaybecome necessary. Practitionersandresearchersmustalwaysrelyontheirownexperienceandknowledgeinevaluatingandusing anyinformation,methods,compounds,orexperimentsdescribedherein.Inusingsuchinformationormethods theyshouldbemindfuloftheirownsafetyandthesafetyofothers,includingpartiesforwhomtheyhavea professionalresponsibility. Tothefullestextentofthelaw,neitherthePublishernortheauthors,contributors,oreditors,assumeanyliability foranyinjuryand/ordamagetopersonsorpropertyasamatterofproductsliability,negligenceorotherwise,or fromanyuseoroperationofanymethods,products,instructions,orideascontainedinthematerialherein. ISBN:978-0-323-91871-8 ForinformationonallElsevierpublications visitourwebsiteathttps://www.elsevier.com/books-and-journals Publisher:SusanDennis AcquisitionsEditor:AnitaKoch EditorialProjectManager:MicaEllaOrtega ProductionProjectManager:SruthiSatheesh CoverDesigner:MarkRogers TypesetbySTRAIVE,India Preface Vol. 1: Syngas production and preparation Synthesisgas(syngas)anditsproductssuchashydrogenareindispensableinchemical,oil, and energy industries. They are important building blocks and serve as feedstock for the production of many chemical compounds such as ammonia and methanol. Hydrogen is expected to become a common energy carrier no later than the middle of the 21st century sinceitoffersconsiderableenergydensityandreleasesnegligiblepollutants.Itisalsoutilized in petroleum refineries for producing clean transportation fuels, and its consumption is expectedtoincreasedramaticallyinthenearfutureasrefineriesneedtointensifyproduction capacities. Many publications have hitherto focused on syngas production and purification methods, as well as its applications in industrial production units. Despite the fact that extended studies have been undertaken, there is still room for improvement. The four volumesofthisbookseriesexplaintheconventionalandstate-of-the-arttechnologiesforthe production, purification, and conversion of syngas meticulously. The development of different technologies for producing syngas has attracted the attention of many academics, researchers, and industries owing to the innate benefits. In the current scenario, a number of conventional processes exist for producing syngas including, but not limited to, steam reforming, dry reforming, partial oxidation, and gasification. Selecting the syngas production method is mainly based on feedstock type and the desired composition for downstream utilization. Following the necessity to address the challenges of producing syngas such as deactivation of catalysts with coke deposition and sintering, this engaging text touches on all the cutting-edge strategies serving as a link between the scientists in the research laboratories and the operators in industrial plants to solve these problems. The book has two sections, the first of which introduces common syngas production methods and technologies including steam reforming, gasification, partial oxidation, and pyrolysis, as well as novel technologies such as electrolysis, plasma, and microchannels in separate chapters. In the second section, syngas production sources such as coal, black liquor, food and plastic wastes, lignin, and microalgae are described in detail. These two sections together provide insights into the current status and the prospect of syngas generation on a large scale. xxi Preface The editors feel obliged to sincerely appreciate the authors of the chapters for their contributions,hardwork,andgreatassistanceinthisproject.Furthermore,theauthors,aswell as the editors, are grateful to all the Elsevier staff for their invaluable and irreplaceable step-by-step assistance in preparing this book. Mohammad Reza Rahimpour Mohammad Amin Makarem Maryam Meshksar xxii Reviewer Acknowledgments Theeditorsfeelobligedtoappreciatethededicatedreviewers(listedbelow)whowereinvolved inreviewingandcommentingonthesubmittedchaptersandwhosecooperationandinsightful commentswereveryhelpfulinimprovingthequalityofthechaptersandbooksinthisseries. Dr. Mohammad Hadi Sedaghat School of Mechanical Engineering, Shiraz University, Shiraz, Iran Dr. Ali Bakhtyari Chemical Engineering Department, Shiraz University, Shiraz, Iran Dr. Javad Hekayati Department of Chemical Engineering, Shiraz University, Shiraz, Iran Ms. Parvin Kiani Department of Chemical Engineering, Shiraz University, Shiraz, Iran Ms. Samira Zafarnak Department of Chemical Engineering, Shiraz University, Shiraz, Iran xxiii

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