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Advances in Modelling and Optimization of Manufacturing and Industrial Systems: Select Proceedings of CIMS 2021 PDF

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Lecture Notes in Mechanical Engineering Ravi Pratap Singh Mohit Tyagi R. S. Walia J. Paulo Davim   Editors Advances in Modelling and Optimization of Manufacturing and Industrial Systems Select Proceedings of CIMS 2021 Lecture Notes in Mechanical Engineering Series Editors Fakher Chaari, National School of Engineers, University of Sfax, Sfax, Tunisia Francesco Gherardini , Dipartimento di Ingegneria “Enzo Ferrari”, Università di Modena e Reggio Emilia, Modena, Italy Vitalii Ivanov, Department of Manufacturing Engineering, Machines and Tools, Sumy State University, Sumy, Ukraine Editorial Board Francisco Cavas-Martínez , Departamento de Estructuras, Construcción y Expresión Gráfica Universidad Politécnica de Cartagena, Cartagena, Murcia, Spain Francesca di Mare, Institute of Energy Technology, Ruhr-Universität Bochum, Bochum, Nordrhein-Westfalen, Germany Mohamed Haddar, National School of Engineers of Sfax (ENIS), Sfax, Tunisia Young W. Kwon, Department of Manufacturing Engineering and Aerospace Engineering, Graduate School of Engineering and Applied Science, Monterey, CA, USA Justyna Trojanowska, Poznan University of Technology, Poznan, Poland Lecture Notes in Mechanical Engineering (LNME) publishes the latest developments in Mechanical Engineering—quickly, informally and with high quality. Original research reported in proceedings and post-proceedings represents the core of LNME. Volumes published in LNME embrace all aspects, subfields and new challenges of mechanical engineering. To submit a proposal or request further information, please contact the Springer Editor of your location: Europe, USA, Africa: Leontina Di Cecco at [email protected] China: Ella Zhang at [email protected] India: Priya Vyas at [email protected] Rest of Asia, Australia, New Zealand: Swati Meherishi at swati.meherishi@ springer.com Topics in the series include: ● Engineering Design ● Machinery and Machine Elements ● Mechanical Structures and Stress Analysis ● Automotive Engineering ● Engine Technology ● Aerospace Technology and Astronautics ● Nanotechnology and Microengineering ● Control, Robotics, Mechatronics ● MEMS ● Theoretical and Applied Mechanics ● Dynamical Systems, Control ● Fluid Mechanics ● Engineering Thermodynamics, Heat and Mass Transfer ● Manufacturing ● Precision Engineering, Instrumentation, Measurement ● Materials Engineering ● Tribology and Surface Technology Indexed by SCOPUS and EI Compendex. All books published in the series are submitted for consideration in Web of Science. To submit a proposal for a monograph, please check our Springer Tracts in Mechanical Engineering at https://link.springer.com/bookseries/11693 · · · Ravi Pratap Singh Mohit Tyagi R. S. Walia J. Paulo Davim Editors Advances in Modelling and Optimization of Manufacturing and Industrial Systems Select Proceedings of CIMS 2021 Editors Ravi Pratap Singh Mohit Tyagi Department of Mechanical Engineering Department of Mechanical Engineering National Institute of Technology National Institute of Technology Kurukshetra, Haryana, India Kurukshetra, Haryana, India R. S. Walia J. Paulo Davim Department of Production and Industrial Department of Mechanical Engineering Engineering University of Aveiro Punjab Engineering College Aveiro, Portugal Chandigarh, India ISSN 2195-4356 ISSN 2195-4364 (electronic) Lecture Notes in Mechanical Engineering ISBN 978-981-19-6106-9 ISBN 978-981-19-6107-6 (eBook) https://doi.org/10.1007/978-981-19-6107-6 © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2023 This work is subject to copyright. All rights are solely and exclusively licensed by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors, and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, expressed or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. This Springer imprint is published by the registered company Springer Nature Singapore Pte Ltd. The registered company address is: 152 Beach Road, #21-01/04 Gateway East, Singapore 189721, Singapore Preface This book volume presents select proceedings of the 2nd International Confer- ence on Industrial and Manufacturing Systems (CIMS-2021) and encloses various manuscripts having its roots in the soft computing, modelling and optimization prac- tices attempted for improving the variety of industrial and manufacturing systems. All the manuscripts appended in this volume provide deep insights into its readers about the current scenarios and future advancements through exploring the soft computations, modelling and optimization practices attempted in real-life studies for enhancing the advanced machining methods and performances, industrial oper- ations, processing with hybrid manufacturing techniques, fabrication and develop- ments in micro-machining and its applications, practical issues in supply chain, micro-structure analysis, additive manufacturing processes, reliability and system analysis, material science and metallurgical behaviour analysis, product design and development, etc. The Conference on Industrial and Manufacturing Systems (CIMS) series, from which this special volume has been derived, was started by the Department of Industrial and Production Engineering, Dr. B. R. Ambedkar National Institute of Technology (NIT), Jalandhar, India, in October, 2020. The 1st Interna- tional Conference CIMS-2020 was organized in association with NIT, Patna; PEC, Chandigarh; MNNIT, Allahabad; and NIT, Delhi, which attracted renowned academi- cians/researchers, industry representatives and delegates from countries like Canada, UK, Ethiopia, Russia, Malaysia, Brazil, Singapore and India. The book is a valuable reference for beginners, researchers and professionals inter- ested in the modelling, optimization and soft computing-related aspects of industrial and production engineering and its allied domains. We would like to express our grat- itude towards all the authors for contributing their valuable articles for the conference. Furthermore, we would like to acknowledge the reviewers for their painstaking and v vi Preface time-consuming effort in reviewing manuscripts and providing the throughout eval- uations for improving the quality of the manuscripts. We would also like to express our sincere gratitude towards the entire Springer team for the throughout support. Kurukshetra, India Ravi Pratap Singh Kurukshetra, India Mohit Tyagi Chandigarh, India R. S. Walia Aveiro, Portugal J. Paulo Davim Contents Revalidation of Components by Implementation of Bar-Coded Route Cards and Enterprise Resource Planning System in Manufacturing Units ............................................ 1 S. Hari, Shanker Krishna, and Rakesh Kumar Vij Parametric Study of Process Parameters on Surface Roughness and Dimensional Deviation in Electrical Discharge Machining of Fe-Based SMA .................................................. 9 Ranjit Singh, Ravi Pratap Singh, and Rajeev Trehan Analyzing Heat Stress Among Metal Casting Workers Using Selected Thermal Indices: A Pilot Study During Winter Climatic Conditions ........................................................ 25 Milap Sharma, N. M. Suri, and Suman Kant Prioritizing the Drivers of Green Supply Chain Management Using ISM-Fuzzy-MICMAC Analysis ............................... 35 Gagandeep, Rahul O. Vaishya, and R. S. Walia CRITIC-COPRAS-Based Selection of Commercially Viable Alternative Fuel Passenger Vehicle .................................. 51 Abhishek Mohata, Nimai Mukhopadhyay, and Vidyapati Kumar A Review on Dielectric Issues and Sustainable Alternatives in Electric Discharge Machining .................................... 71 Saurabh Bhardwaj, C. S. Jawalkar, and Suman Kant Numerical Investigation of Mixing Characteristics of a Passive T-Micromixer with a Twisted Outlet Channel ........................ 85 B. Lohit Nagarjun Reddy and M. Zunaid Numerical Investigation of T-Micromixer with Twisted Outlet Channel for Non-newtonian Fluid ................................... 99 B. Lohit Nagarjun Reddy and M. Zunaid vii viii Contents To Study the Effect of Electromagnetic Forces on WIRE Electrochemical Discharge Machining ............................... 109 Yajush Walia and Sarbjit Singh Reliability Prediction and Its Simulation for a Friction Stir Processing Tool .................................................... 125 Smriti Mishra, Prashant Bhardwaj, Neha Bhadauria, and Prashant Vashishtha Enhancement of Electrochemical Discharge Machining (ECDM) Characteristics with Tool Electrode Rotation ......................... 135 Viveksheel Rajput, Mudimallana Goud, and Narendra Mohan Suri Biomedical Waste Management and Circular Economy Actions in the COVID-19 Pandemic Situation in Jaipur District, India ......... 149 Manoj Sharma, Narayan Lal Jain, and Jayant Kishor Purohit Atomization Casting of Al–Si Alloys and Their Characterization ....... 175 Krishna Vijay, Utkarsh Mishra, and Subodh Kumar Sharma Analysing Effects of HVOF Powder Coating on the Tribological Properties of Inconel 800 Under Non-lubricated Conditions ........... 183 Sushant Bansal, Ayush Saraf, Ramakant Rana, and Roop Lal Use of a Generative Design Approach for UAV Frame Structure Optimization and Additive Manufacturing ........................... 197 Pratik Yadav, Vinay Yadav, Vishal Francis, and Narendra Kumar Study on Welding Parameters in TIG Welding of Incoloy-800: An Investigation with Designed Experiments and ARAS Method ....... 209 Ravi Pratap Singh, Ravinder Kataria, Himanshu Bisht, Narendra Kumar, and Mohit Tyagi Optimization of Titanium Grade-5 (Ti6Al4V) Alloy on Die Sinking EDM by Using Copper Tungsten Electrode .......................... 235 Rakesh Kumar Rout, Rajiv Kumar Garg, and Dilbagh Panchal A Critical Review on Industry 5.0 and Its Medical Applications ........ 251 Shubhangi Chourasia, Ankit Tyagi, Qasim Murtaza, R. S. Walia, and Prince Sharma Systematic Review: Implementation of Product Lifecycle Management in Industries .......................................... 263 Harish Vishnu Gunjal and Rajendra M. Belokar Optimal Assembly Sequence Planning with Single-Stage Multiple-Component Feasibility: Industry 4.0 Perspective ............. 281 Chiranjibi Champatiray, M. V. A. Raju Bahubalendruni, I. Anil Kumar, R. N. Mahapatra, Debasisha Mishra, and B. B. Biswal Contents ix An Inventory Model for Imperfect Production and Time Sensitive Selling Price ...................................................... 291 Ruchi Sharma and G. S. Buttar RIM-Based Performance Evaluation of DLC Coating Under Conflicting Environment ........................................... 303 Saptarshi Das, Bijan Sarkar, and Vidyapati Kumar COMSOL Simulation to Predict the Thickness of Material Removed from Surface During Electropolishing ...................... 321 Abhinav Kumar, Manjesh Kumar, H. N. S. Yadav, and Manas Das Quality Improvement in Inner Bore Grinding Rejection of Ball Bearing by Using Six-Sigma Methodology ........................... 339 Manish Bhargava, Tushar Sharma, Shraddha Arya, and Arindam Sinha Achieving Manufacturing Competitiveness Through Six Sigma: A Study on Steel Firms ............................................. 363 Sudeshna Rath and Rajat Agrawal Quality and Efficiency Improvement Through Process FMEA—A Case Study ............................................. 375 Ramkrishna Bharsakade, Pranav Badgujar, Krishna Malani, Srushti Rithe, and Pranita Salunke Study on Mechanical Characteristics of TiB , WC, ZrB 2 2 and B C Reinforced Al 2XXX, 6XXX and 7XXX Series 4 Alloys—A Systematic Review ....................................... 393 B. M. Karthik, K. Nithesh, Sathyashankara Sharma, D. Srinivas, and S. Sandeep Nambiar Productivity Improvement by Optimizing the Layout and Cycle Time of an MSME ................................................. 403 Radhika Gupta, Shraddha Sinha, Livea Goyal, Rahul O. Vaishya, and Sidharth Sharma Green Manufacturing in Apparel Industry: Future Trends and Scope ......................................................... 413 Ankita S. Pandey and Vasundhara Saluja A Critical Review of Fatigue Life Prediction on 316LN SS ............. 427 Raj Kumar, Mohammad Mursaleen, G. A. Harmain, and Ashutosh Kumar Weight-Based Object Segregation Using 5 DOF Robotic Arm .......... 441 Awaar Vinay Kumar, Abhignya Rajapu, Kalaka Goutham, Yerravati Shiva Prasad Goud, and Madisetty Anuraag

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