Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development: Ceramic Transactions Volume 263

560 Pages·2017·38.43 MB·English

Advances in High
Temperature Ceramic Matrix
Composites and Materials for
Sustainable Development
Advances in High
Temperature Ceramic Matrix
Composites and Materials for
Sustainable Development
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Edited by
Mrityunjay Singh
Tatsuki Ohji
Shaoming Dong
Dietmar Koch
Kiyoshi Shimamura
Bernd Clauss
Bernhard Heidenreich
Jun Akedo
This edition first published 2017
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ISBN: 9781119406433
ISSN: 1042-1122
Cover design by Wiley
Printed in the United States of America
10 9 8 7 6 5 4 3 2 1
Contents
Preface xi
DESIGN AND DEVELOPMENT OF ADVANCED CERAMIC FIBERS,
INTERFACES, AND INTERPHASES IN COMPOSITES
Physical and Chemical Properties of Silicon Carbide Fibers 3
S. Loison and C. Huguet
Heat-Resistant Inorganic Fibers 7
Toshihiro Ishikawa and Hiroshi Oda
Synthesis, Properties and Applications of SiC Ultrathin Fibers 19
Via Electrospinning Combined with the Polymer-Derived Ceramics
Route
Ying-de Wang, Bing Wang, and De-chuan Zheng
Novel Oxide Fibers to Reinforce Ceramic and Metal Matrices 27
S. T. Mileiko
A Journey in the Field of Ceramic Matrix Composites 39
R. Naslain
Effects of the Microstructure, and Degradation Reaction under 55
Heat-Treatment on Mechanical Properties of SiC-Polycrystalline
Fiber
Hiroshi Oda and Toshihiro Ishikawa
INNOVATIVE DESIGN, ADVANCED PROCESSING, AND
MANUFACTURING TECHNOLOGIES
Fabrication and Mechanical Properties of ZrC-Modified C/C-SiC 67
Composites
J. X. Dai, J. J. Sha, Y. F. Zu, J.Q. Shao, S.H. Wang, and M. K. Lei
v
Manufacture of SiC/ZrSi Composite Materials: Assessing Thermal 75
2
Compatibility between Matrix and Reinforcement
Olga Coloma Esteban, Mario Caccia, Antonio Camarano, and
Javier Narciso
Influence of the Annealing Process Parameters in the Production 85
of New Short-Fibre-Reinforced C/C-SiC Composites
N. Nier, D. Nestler, H. Gurk, K. Roder, G. Wagner, E. Päßler, L. Kroll,
J. Weißhuhn, and St. Spange
Fiber-Matrix Adhesion in CFRC Greenbodies and Its Influence on 97
Microcrack Formation during the Carbonization Process
S. J. A. Haug, W. M. Mueller, M. G. R. Sause, and S. Horn
Effects of Source Gas Flow Paths on the Matrix Infiltration 109
Behaviors and Mechanical Properties of CVI-Processed SiC/SiC
f
Composite Tubes
Ji Yeon Park, Sang Min Jeong, Daejong Kim, Hyeon-Geun Lee,
Soon Gil Yoon, and Weon-Ju Kim
Fabrication of Co-Toughened C-SiC Based Composite by Carbon 117
Fibers and SiC Nanofibers
J. J. Sha, J. X. Dai, J. Q. Shao, Z. F. Zhang, J. Li, Y. F. Zu, S. Flauder, and
W. Krenkel
Influencing the Mechanical Properties of Weak Matrix C/C 125
Composites by Means of Microstructural Design
Andreas Todt, Daisy Nestler, Kristina Roder, Natalia Nier, Bernhard Wielage,
and Guntram Wagner
Spark Plasma Sintering of Silicon Carbide Powders with Carbon 137
and Boron as Additives
Jinhua Yang, Jian Jiao, Ling Wang, and Baowei Li
Comparison of Machining Technologies for CMC Materials using 145
Advanced 3D Surface Analysis
A. Rösiger and R. Goller
Infiltration of Molten Silicon in a Porous Body of B C under 157
4
Microwave Heating
Mathieu Dutto, Dominique Goeuriot, Sébastien Saunier, Sergio Sao-Joao,
Matthieu Lenci, Sylvain Marinel, Shmuel Hayun, and Nachum Frage
Refractory Adhesives for Bonding of Polymer Derived Ceramics 167
R. Cook, C. Klein, and H. Armstrong
vi · Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development
ADVANCED THERMAL AND ENVIRONMENTAL BARRIER
COATINGS
Self-Healing EBC Material for Gas Turbine Applications 175
Willy Kunz and Hagen Klemm
Mass Transfer Mechanism in Yb Si O under Oxygen Potential 187
2 2 7
Gradients at High Temperatures
S. Kitaoka, T. Matsudaira, M. Wada, N. Kawashima, D. Yokoe, T. Kato,
and M. Takata
Magnetron Sputtered Y SiO Environmental Barrier Coatings for 197
2 5
SiC/SiC CMCS
V. Leisner, A. Lange, P. Mechnich, and U. Schulz
THERMOMECHANICAL BEHAVIOR AND PERFORMANCE OF
COMPOSITES
Thermal Ablation Performance of C-HfB Composites with and 213
f 2
without a C Matrix Deposited by CVI
V. Rubio, P. Ramanujam, D. K. Ramachandran, A. D’Angio, and
J. G. P. Binner
Experimental Research on Air Permeability of Fiber Reinforced 223
Aerogel
Y. Ma, F. Zhang, and Q. Xiong
Fatigue Behavior of an Advanced SiC/SiC Ceramic Composite at 231
1300°C in Air and in Steam
M. B. Ruggles-Wrenn and M. D. Lee
Strength Recovery and Crack-Filling Behavior of Alumina/TiC 243
Self-Healing Ceramics
S. Yoshioka and W. Nakao
Hot Gas Stability of Various Ceramic Matrix Composites 253
H. Klemm, W. Kunz, T. Wamser, A. Rüdinger, R. Weiß, A. Lauer, C. Wilhelmi,
T. Machry, S. Hofmann, and D. Koch
Damage Analysis in 3D Woven SiC/SiC Ceramic Matrix Composite 261
B. Legin, Z. Aboura, F. Bouillon, and S. Denneulin
The Wedge-Loaded Double Cantilever Beam Test: A Friction 273
Based Method for Measuring Interlaminar Fracutre Properties in
Ceramic Matrix Composites
Rabih Mansour, Manigandan Kannan, Gregory N. Morscher,
Frank Abdi, Cody Godines, and Saber DorMohammadi
Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development · vii
Damage Monitoring of MI CMCS with Stress Concentrations 283
Utilizing Acoustic Emission and Electrical Resistance
Ryan Maxwell and Gregory N. Morscher
Damage Evolution and Fracture in SiC /SiC Ceramic Matrix 297
F
Composite Specimens
C. D. Newton, J. P. Jones, M. R. Bache, Z. Quiney, and A. L. Chamberlain
Damage Characterization of High Velocity Impact in Curved 311
SiC/SiC Composites
Michael J. Presby, Rabih Mansour, Manigandan Kannan, and
Gregory N. Morscher, Frank Abdi, Cody Godines, and Sung Choi
Effect of Vacuum on Microstructure and Mechanical Properties of 323
Silicon Carbide Produced by Reactive Infiltration
Antonio Camarano, Mario Caccia, and Javier Narciso
High-Temperature Mechanical Properties of Silica Aerogel 333
Composites Reinforced by Mullite Fibers
Yonggang Jiang, Junzong Feng, Jian Feng, and Chunxiao Shi
Oxidation Resistance Mechanism of TiAlSiCN and TiCrSiCN 341
Compositions made by Plasma Spark Sintering at 1200°C
Alexander Manulyk
Effects of Binders (Ni-Co) and Ternary Carbide (TaC) on Friction 353
and Wear Behavior of Ti(CN) Based Cermets
V. Verma and B. V. Manoj Kumar
COMPONENT TESTING AND APPLICATIONS OF COMPOSITES
Application of CMC Materials in Rocket Propulsion 367
F. Olufsen and E. Ørbekk
Development of Carbon Fiber Reinforced CMC for Automotive 375
Applications
K. S. Kim, D. W. Im, Y. H. Choi, S. M. Lee, K. Yoo, N. C. Lee, J. H. Shim,
and E. J. Hyun
Octra-Optimized Ceramic for Hypersonic Application with 389
Transpiration Cooling
Christian Dittert and Marius Kütemeyer
Oxide-Oxide Ceramic Matrix Composites—Enabling Widespread 401
Industry Adoption
J. Lincoln, B. Jackson, A. Barnes, A. R. Beaber, and L. Visser
viii · Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development
Updating Composite Materials Handbook-17 Volume 5—Ceramic 413
Matrix Composites
J. Douglas Kiser, Kaia E. David, Curtis Davies, Rachael Andrulonis, and
Cindy Ashforth
MULTIFUNCTIONAL COATINGS FOR SUSTAINABLE ENERGY
AND ENVIRONMENTAL APPLICATIONS
Development of Superfine Nano-Composites Antifouling Coatings 427
for Ship Hulls
A.S. Khanna, Varun Kasturi, and Pankaj Grover
Effect of Heat Exposure on the Microstructures and Mechanical 443
Properties of 3Al O 2SiO /Si/SiC Coating System
2 3 2
Ryo Inoue, Kazuma Chikamoto, Yasuo Kogo, and Hideki Kakisawa
Suspension Plasma Spray of Yttria Stabilized Zirconia Coatings 451
P. Xu, J. Mostaghimi, T. W. Coyle, and L. Pershin
Thick Aluminum Nitride Coatings by Reactive DC Plasma 465
Mohammed Shahien, Motohiro Yamada, and Masahiro Fukumoto
Using an Axial Feeding DC-Plasma Spray Gun for Fabrication of 479
Ceramic Coatings
Mohammed Shahien and Masato Suzuki
CERAMICS FOR SUSTAINABLE INFRASTRUCTURE
Characterization of Two Calcium Aluminate Cement Pastes 493
John F. Zapata, Maryory Gomez, and Henry A. Colorado
Additive Manufacturing of Kaolinite Clay from Colombia 505
Carlos F. Revelo and Henry A. Colorado
ADVANCED MATERIALS, TECHNOLOGIES, AND DEVICES
FOR ELECTRO-OPTICAL AND MEDICAL APPLICATIONS
Elastic Constants Evaluated by Sound Velocities in Relaxor 519
Single-Crystal Plates Applying to Ultrasonic Probe for Medical
Uses
Toshio Ogawa
High Piezoelectricity in Ceramics Evaluated by Elastic Constants 535
Toshio Ogawa
Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development · ix
A Thermo-Electro-Mechanical Vibration Analysis of Size- 547
Dependent Functionally Graded Piezoelectric Nanobeams
A. R. Ashoori, E. Salari, and S. A. Sadough Vanini
Development of Liquid Crystal Display with RGB Laser Backlight 559
Y. Fujii, E. Niikura, N. Okimoto, S. Maeda, H. Yasui, and A. Heishi
Development of High Thermal Conductivity Silicon Nitride 567
Substrates
Dai Kusano, Hideki Hyuga, You Zhou, and Kiyoshi Hirao
x ·Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development
Preface
Global population growth and tremendous economic development has brought us
to the crossroads of long-term sustainability and risk of irreversible changes in the
ecosystem. Energy efficient and eco-friendly technologies and systems are critical-
ly needed for further growth and sustainable development. While ceramic matrix
composites were originally developed to overcome problems associated with the
brittle nature of monolithic ceramics, today the composites can be tailored for cus-
tomized purposes and offer energy efficient and ecofriendly applications, including
aerospace, ground transportation, and power generation systems. The 9th Interna-
tional Conference on High Temperature Ceramic Matrix Composites (HTCMC 9)
was held in Toronto, Canada, June 26–30, 2016 to discuss challenges and opportu-
nities in manufacturing, commercialization, and applications for these important
material systems.
In addition to HTCMC 9, the Global Forum on Advanced Materials and Tech-
nologies for Sustainable Development (GFMAT 2016) was held to address key is-
sues, challenges, and opportunities in a variety of advanced materials and technolo-
gies that are critically needed for sustainable societal development.
This Ceramic Transactions volume contains selected peer reviewed papers from
the following symposia:
Design and Development of Advanced Ceramic Fibers, Interfaces, and Inter-
phases in Composites- A Symposium in Honor of Professor Roger Naslain
Innovative Design, Advanced Processing, and Manufacturing Technologies
Materials for Extreme Environments: Ultrahigh Temperature Ceramics
(UHTCs) and Nano-laminated Ternary Carbides and Nitrides, MAX Phases
Polymer Derived Ceramics and Composites
Advanced Thermal and Environmental Barrier Coatings: Processing, Properties,
and Applications
Thermomechanical Behavior and Performance of Composites
Ceramic Integration and Additive Manufacturing Technologies
Component Testing and Evaluation of Composites
CMC Applications in Transportation and Industrial Systems
Powder Processing Innovation and Technologies for Advanced Materials and
Sustainable Development
Novel, Green, and Strategic Processing and Manufacturing Technologies
xi