Advances in Glass and Optical Materials Advances in Glass and Optical Materials Ceramic Transactions Volume 173 Proceedings of the 107th Annual Meeting of The American Ceramic Society, Baltimore, Maryland, USA (2005) Editor Shibin Jiang Published by The American Ceramic Society 735 Ceramic Place, Suite 100 Westerville, Ohio 43081 www.ceramics.org Advances in Glass and Optical Materials Copyright 2006. The American Ceramic Society. All rights reserved. Statements of fact and opinion are the responsibility of the authors alone and do not imply an opinion on the part of the officers, staff or members of The American Ceramic Society. The American Ceramic Society assumes no responsibility for the statements and opinions advanced by the contributors to its publications or by the speakers at its programs. Registered names and trademarks, etc. used in this publication, even without specific indication thereof, are not to be considered unprotected by the law. 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Please direct republication or special copying permission requests to Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923 U.S.A. For information on ordering titles published by The American Ceramic Society, or to request a publications catalog, please call 614-794-5890, or visit www.ceramics.org ISBN 1-57498-243-5 10 09 08 07 06 5 4 3 2 1 IV Advances in Glass and Optical Materials Contents Preface vii Development of Highly Nonlinear Extruded Lead Silicate Holey Fibers with Novel Dispersive Properties 1 Julie Y.Y. Leong, Periklis Petropoulos, Heike Ebendorff-Heidepriem, Symeon Asimakis, Roger C. Moore, Ken Frampton, Vittoria Fmazzi, Xian Feng, Jonathan H.V. Price, Tanya M. Monro, and David J. Richardson Fabrication of Photonic Crystal Slabs and Microstructures by Electrophoretic Deposition(EPD) - What are the Fabrication Limits? 11 Johannes Zeiner and Rolf Clasen Glass Ceramics for Solid State Lighting 19 SetsuhisaTanabe Electrical and Optical Properties of Phosphate Glasses Containing Multiple Transition Ions 27 Biprodas Dutta, Niveen A. Fahmy and Ian L. Pegg Incorporation of Biological Agents in Random Hole Optical Fibers 39 Gary R. Pickrell and Navin J. Manjooran Bioapplications for Photo-Hydrolyzed Glass Surfaces 47 Rebecca L. DeRosa, Ashleigh Cooper, and Jean A. Cardinale A Tunable Inorganic Blotting Membrane for Analysis of Gel Separated Biomolecules by MALDI-MS 59 Mark A. Lewis, Julie E. Fajardo, Robert R. Hancock, Robert S. Burkhalter, and Carrie L. Hogue Formation of Metallic Copper Clusters in Silica Based Glasses 71 Neva Capra, Luca Pederiva, and Roberto Dal Maschio In-Situ Observation of Relaxation Process in F-Doped Silica Glass by Raman Spectroscopy 79 N. Shimodaira, K. Saito, E. H. Sekiya, and A. J. Ikushima Selective Batching for Improved Commercial Glass Melting 87 Ungsoo Kim, Eric J. Nichols, William M. Carty, and Christopher W. Sinton Glass Fibers Industry: Evolutions of Glass Compositions 95 Alain de Meringo Patents: Tapping a Valuable Resource 105 Pat LaCourse Author Index 113 Advances in Glass and Optical Materials v Preface This proceedings volume is devoted to manuscripts in glass and optical materials, which were presented at the Glass and Optical Materials Division (GOMD) symposium during the 107th Annual Meeting and Exposition of The America Ceramic Society, April 10-13,2005, in Baltimore, MD. Twenty invited talks, forty-five con- tributed talks and thirteen posters were presented in addition to an extremely successful session on developing and commercializing high-risk technologies. The well-attended meeting indicates that the research activity in the field of glass and optical materials is still very active and innovative, although the photonics industry, especially the optical fiber communication indus- try, is going through a difficult time. As an engineer in photonics industry I am strongly encouraged to see the high level activity in GOMD community. Hard work is probably the only way to turn the situation around because great innovation and successful commercialization will result in a blooming industry. This volume reflects the current research and development status of glass and optical material. A few of them are highlighted here. Exceptional progresses have been made in micro-structured fibers and photonic crystal fibers, which provide unique optical and photonic properties that are not obtainable previously. Many scientists believe that the benefit of micro-structured materials, especially in photonics area, will go beyond our imagina- tion. Glass ceramics for solid-state lighting illustrates a new way to save our precious energy resource, which is widely realized as a critical factor for our society in the near future. Glass for bio-applications is emerging as important subject of research. Three papers in this volume address the development of glass for bio-applica- tions. I am honored to have the privilege to serve as program chair of this GOMD meeting. It was a great experience to interact with the staff at The America Ceramic Society, the GOMD session chairs, the invited speakers, and contributed authors. Because of my need to travel to Shanghai for the acceptance of the Gottardi Prize from International Commission on Glass during the meeting, I am especially grateful for the help of the GOMD organizers for managing such a successful symposium. United together, we can make the GOMD symposium better each year. Shibin Jiang Advances in Glass and Optical Materials vu Advances in Glass and Optical Materials Edited by Shibin Jiang Copyright © 2006. The American Ceramic Society DEVELOPMENT OF HIGHLY NONLINEAR EXTRUDED LEAD SILICATE HOLEY FIBERS WITH NOVEL DISPERSIVE PROPERTIES Julie Y.Y. Leong, Periklis Petropoulos, Heike Ebendorff-Heidepriem*, Symeon Asimakis, Roger C. Moore, Ken Frampton, Vittoria Finazzi, Xian Feng, Jonathan H.V. Price, Tanya M. Monro*, David J. Richardson Optoelectronics Research Centre, University of Southampton, Southampton SO 17 1BJ, UK [email protected] ABSTRACT We describe the development and fabrication of small-core high-NA lead silicate glass holey fibers. These fibers exhibit the lowest ever losses and highest ever nonlinearities reported for a HF in this glass. Both theoretical modeling and experimental demonstrations of broadband supercontinuum generation at 1.06 urn achieved using pulse energies of just -100 pJ confirm that these fibers have a zero-dispersion wavelength around 1 um. INTRODUCTION Holey Fibers (HFs) were first developed in 1996 and have subsequently generated enormous interest for use in areas as diverse as spectroscopy, metrology, biomedicine, imaging, telecommunications, industrial machining and the military. Recently, advances in optical fiber technology have allowed the fabrication of fibers with levels of effective nonlinearity per unit length (/) that would generally have been deemed practically unrealizable just a few years ago. Central to this rapid progress have been both the development of glasses with high Kerr nonlinearity coefficients and good thermal stability, and the development of HF fabrication technology. The emergence of HF technology is particularly enabling as it allows the fabrication of extremely small core, high Numerical Aperture (NA) fibers capable of providing far tighter mode confinement than conventional solid core fibers. Moreover, it allows fibers to be made from just a single material, eliminating the need for two thermally, chemically and optically compatible glasses to form the fiber core and cladding as otherwise required. HF technology thus provides a simple and convenient route to realizing fibers in high nonlinearity glasses that otherwise might not be able to be drawn into fiber form. To date, highly nonlinear soft glass HFs have been demonstrated for lead silicate(1,2), bismuth silicate(3) and tellurite(4) glasses. Recent progress in bismuth-oxide based glasses has been particularly noteworthy with reports of a bismuth-oxide HF with a /of 1100 W1km",(3), and a step-index bismuth-oxide glass fiber, made of an even more nonlinear bismuth borate glass, exhibiting a /value of 1360 W"1 km"1 with a lower loss of ~ldB/m(5). These numbers represent the current state-of-the-art to the best of our knowledge in terms maximum reported fiber nonlinearity for both fabrication approaches. Note that, although the step-index bismuth-oxide glass fiber has demonstrated a very high nonlinearity, the large normal fiber dispersion resulting from the large normal material dispersion of this material restricts the applicability o fthis fiber. In contrast, the novel waveguiding properties of HFs offer the possibility of overcoming the large normal material dispersion of high-index glasses. Indeed, soft glass HFs with near-zero or anomalous dispersion at 1550 nm have been demonstrated(M). Here we report on our recent progress on the development o fHFs with high nonlinearity and shifted dispersion characteristics using lead silicate glass SF57 from Schott Glass Co. Advances in Glass and Optical Mater 1 Among the high-nonlinearity soft glasses, lead silicate glass has proven to be particularly promising for high-nonlinearity HFs(1"2). Previously, we reported a lead-silicate (Schott SF57 glass) HF with y=640 W"!km"1( \ By improving our fabrication process, and optimizing our fiber design, a value of 7=1860 W^km"1 at 1.55 urn and at the same time improved fiber losses have been achieved. This y value approaches the ultimate limit for this material and represents the highest value of nonlinearity yet reported for an optical fiber. In addition we show, that through a slight modification in our design, we can tune the dispersion characteristics of the fiber to improve its performance for supercontinuum generation when pumped at wavelengths around 1.06 urn. This wavelength region is technologically significant in that it can be readily addressed using Yb-doped fiber lasers to realize fully fiberized supercontinuum sources. FABRICATION AND FIBER STUCTURE Lead silicate glasses are excellent materials for highly nonlinear HFs due to their suitable combination of properties. Lead silicate glasses offer higher thermal and crystallization stability and less steep viscosity-temperature-curves, although their material nonlinearity is lower than in chalcogenide and heavy metal oxide glasses(6). They also exhibit low softening temperatures of ~500°C(7), which allow the utilization of extrusion for fiber preform processing. Schott SF57 glass exhibits the highest nonlinearity among the commercially available lead silicate glasses. The high lead concentration of this glass leads to the high linear refractive index of 1.81 at 1550nm with losses in the bulk glass as low as 0.3dB/m at 1550nm(8). The nonlinear refractive index has been measured to be 4.1xl0"19 m2/W at 1060nm(8). This glass is a promising candidate for the fabrication of high nonlinearity small core HFs and we used it in our experiments. We used a three-step procedure for the production of our first fibers (Fig.l). A block of cylindrical shaped glass of outer diameter (OD) =30mm and height=30mm is cut out from a block of SF57 bulk glass by ultrasonic drilling. Firstly, the structured preform and the jacketing tube are to be extruded. Secondly, the structured preform, which has an OD of ~16mm, is annealed and then drawn on a fiber drawing tower into a smaller scale fiber called cane of about lmm OD. The jacketing tube is extruded with OD of 10mm and inner diameter (ID) of about -lmm (preferably the same as the cane size). Finally, the annealed cane is inserted within the extruded jacketing tube and the assembly is again drawn down to an end fiber. Extrusion is possible for this glass because of its low melting temperature, and excellent thermal stability characteristics. Microstructured preforms, rod and tubes fabricated in this way are reproducible and good dimensional control can be achieved. The feasibility of this approach for very small core high NA HFs fabrication has been proven in the ORC ^t9\ Careful adjustment of the tension applied during fiber drawing allowed us to accurately control the outer diameter of the fiber, and hence the dimensions of the inner core itself. HFs with core diameter in the range of 1.0-1.3 um were produced from 2 different assemblies. From a single preform of length of -15 cm, we produced fiber lengths of ~200 m, wound on a spool in several bands of uniform outer diameter in the range 100 to 150 urn. Note that, the ratio between core size and fiber diameter can be changed via the choice of jacketing geometry and corresponding cane size, which allow the fiber diameter for a certain core size to be set to the desired value. We produced small-core high-NA HFs, where the core is optically isolated from the outer glass region by three fine struts, which ensures maximum index contrast between the core and cladding regions and allows the formation of extremely small cores (1.0 - 1.4 urn in this case) with low confinement loss (estimated < lO^dB/m). A typical Scanning Electron Microscopy (SEM) image of the resulting fiber cross-section is shown in Fig.2. All the HFs demonstrate 2 Advances in Glass and Optical Materie similar transverse index profiles. The three fine struts that join the core to the outer section of the fiber have the length in the range of 3-5 urn (depending on the core size and the hole shapes) and thickness of <250 nm. EXTREMELY HIGH NONLINEARITY FIBER We first performed a range of design calculations for a triangular core, SF57 HF structure (see Fig.2) in order to establish the variation in effective nonlinearity with core diameter of the HFs. The calculations were performed using FEMLAB, a commercial full-vector modal solver, based on the Finite Element Method (FEM). The results of these calculations are summarized in Fig.3 where we plot y versus core diameter for both operating wavelengths of 1550 nm and 1060 nm. From this plot, we determined that a HF with a value of y approaching 2000 W^km"1 at 1550 nm is possible for core diameters in the range 0.6-1.0 urn. This fiber type is interesting for several nonlinear applications, offering the prospect for the realization of compact nonlinear devices operating at low powers. Our smallest core fiber with a core diameter of 1 urn (Fiber#l) is close to the peak of the nonlinearity curve that corresponds to 1.55 um in Fig.3. Note that, we targeted a diameter of 1 um as this provides a reasonable trade-off in terms of nonlinearity and ease and efficiency of coupling into the fiber. We first determined the guidance characteristics of Fiber#l at both 1 urn and 1.55 urn, both experimentally by imaging the near-field of the guiding mode with an infrared camera and theoretically by calculating the mode profile from the SEM image. For both wavelengths, the predicted fundamental mode profile has a triangular shape (Fig. 4a, b), in good agreement with the measured mode profile (Fig. 4c). The predicted effective mode areas are 0.84 um2 at 1.06 um and 1.1 urn2 at 1.55 urn. A white light loss measurement was performed which snowed a loss of 2.1 dB/m at 1.06 urn and 2.3 dB/m at 1.55 urn (Fig.5). The reduced losses o tfhis HF represent a gradual improvement from our earlier demonstrations (~9dB/m(1)), which we attribute to advances in the fabrication through the use of ultrasonic cleaning of the preform. To explore the impact of the microstructure on the fiber properties, we also produced unstructured and unclad fibers (so-called bare fibers), which were drawn directly from extruded rods. For this heavily multimode solid SF57 fiber, we measured a loss of 1.0 dB/m at 1 um (Fig.5) indicating a modest increase in the background loss in going from bulk glass to fiber. The effective mode area Aff and effective nonlinearity y of a fiber at a wavelength A are e related via(10) y = 2nn/(AAeff) (1) 2 where rt2 is the nonlinear refractive index of the glass. The effective nonlinear coefficient, y, of the small-core HF at 1550nm was estimated from the measurement of the nonlinear phase shift that was induced through self-phase modulation on a continuous wave, dual frequency, optical beat signal which propagated through the fiber(9). The results of this measurement are summarized in Fig.6 and yield an estimate of y = 1860 W^km"1, establishing this HF as the most nonlinear fiber ever produced. This number is slightly higher than our predicted value and we estimate it to be within 10-20% of the maximum value possible in this glass. DISPERSION MANAGEMENT AND OPTIMIZED SUPERCONTINUUM GENERATION AT 1.06uM In order to assess the dependence of the fiber dispersion characteristics on the core diameter of the HFs, the group velocity dispersion of a range of HFs of various core dimensions was calculated from the index profile of the fibers using FEM-based calculations. The zero- Advances in Glass and Optical Materü 3 dispersion wavelength for this glass is -1.97 urn, however the strong waveguiding properties of the HF allow to overcome the large normal material dispersion at short wavelengths. For a given wavelength, the dispersion value of small-core HFs increases with a decreasing core size due to enhanced waveguide dispersion. As a result, the zero-dispersion wavelength is shifted towards shorter wavelengths. The results of our calculations are summarized in Fig.7 where we plot the corresponding dispersion curves for different core diameters. The plots show that a fiber with a zero-dispersion wavelength at 1060 nm (and also exhibiting a y = -2000 W"1 km"1 at these wavelengths) is possible for a core diameter of 1.3 urn. This HF exhibiting an extremely small solid glass core and a very high air-filling fraction, not only displays unusual chromatic dispersion properties but also yields very high optical intensities per unit power. Thus it can be extremely well suited for nonlinear optic applications, where high effective nonlinearities, together with excellent control of chromatic dispersion, are essential for power-efficient devices. During the pull described in the previous section, we also fabricated a fiber with a slightly larger core (1.3 urn - Fiber#2), in accordance to these specifications. This fiber had similar properties in terms of mode shape and loss to Fiber#l. At present we have no ready way to measure the dispersion profile of short lengths of our fibers around 1 urn, so we chose to directly perform spectral broadening/supercontinuum experiments to highlight the fact that these HFs have a low dispersion in the 1 urn range. We launched 200 fs pulses at a repetition rate of 80 MHz and a wavelength of 1.06 um with pulse energies up to 200pJ into short lengths of the two fibers. The pulses were first launched into -3 m of the 1.0 urn core HF (Fiber#l). Note, this length is far longer than required for the generation of supercontinuum and that so far we have made no attempt to optimize our set-up in terms of fiber length. For modest power levels (launched pulse energies below -45 pJ) we saw clear evidence of Raman soliton formation (Fig.8a). As we increased the power further, the spectral extent of the newly generated frequencies became broader (extended mainly towards the longer wavelength side) and the spectrum became smoother. We achieved a spectral broadening in excess of 600 nm for launched pulse energies as low as 80 pJ. The spectral dip observed around 1.44 um is due to the OH' absorption in the fiber which peaks at this wavelength (see Fig.5). We next experimented with a -50 cm long piece of the 1.3 urn core HF (Fiber#2). The zero-dispersion wavelength of this HF was much closer to the operating wavelength of the laser. This is most clearly evidenced by the significant spectral broadening due to SPM and four wave mixing at both longer and the shorter wavelengths relative to the pump observed at reduced pulse energy levels (see the 8 pJ plot in Fig.8b). No such broadening is observed for Fiber#l (see the 14 pJ plot in Fig.8a). At higher pulse energies (100 - 130 pJ) the spectral components in Fiber#2 spanned more than an octave and extended well into the snorter wavelength IR/visible regions of the spectrum. CONCLUSION We have produced small-core lead silicate HFs of extremely high effective nonlinearity coefficient with the value of /= 1860 W^km'1, which we believe it is the highest value achieved in a fiber to date. The value of /= 1860 W^km"1 that we have measured for a 1.0 urn core HF at a wavelength of 1.55 urn approaches the maximum that can be achieved in this glass. We have used this HF, and another modified design offering improved dispersion characteristics, for supercontinuum generation at 1.06 urn. Using just -100 pJ energy pulses we observed a bandwidth of -600 nm (for Fiber#l) and an even broader bandwidth (>750nm) for Fiber#2. 4 Advances in Glass and Optical Materie These results demonstrate that lead silicate HF are indeed promising fibers for the development of compact nonlinear devices operating at low powers and offering appropriate dispersion. Application of the same fabrication approach to other more nonlinear glass materials than SF57 should ultimately allow for fibers with even higher values of effective nonlinearity per unit length. ACKNOWLEDGEMENTS J.Y.Y. Leong is supported by a Malaysian Government Studentship. S. Asimakis is supported by the Greek State Scholarships Foundation. * The current address of H. Ebendorff-Heidepriem and T.M. Monro is School of Chemistry and Physics, University of Adelaide, Australia. REFERENCES V. Kumar, A. George, W.H. Reeves, J.C. Knight, P.S. Russell, F.G. Omenetto and AJ. Taylor, "Extruded soft glass photonic crystal fiber for ultrabroad supercontinuum generation," Opt. Express, 10,1520-1525 (2002). 2P. Petropoulos, T.M. Monro, H. Ebendorff-Heidepriem, K. Frampton, R.C. Moore, and D.J. Richardson, "Highly nonlinear and anomalously dispersive lead silicate glass holey fibers," Opt. Express, 11,3568-3573 (2003). 3H. Ebendorff-Heidepriem, P. Petropoulos, S. Asimakis, V. Finazzi, R.C. 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