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Advances in Gear Design and Manufacture PDF

571 Pages·2019·28.143 MB·\571
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Advances in Gear Design and Manufacture Advances in Gear Design and Manufacture Edited by Stephen P. Radzevich CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2019 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed on acid-free paper International Standard Book Number-13: 978-1-138-48473-3 (Hardback) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including pho- tocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http:// www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com Contents Acknowledgments .......................................................................................................................vii Editor................................................................................................................................................ix Contributors ....................................................................................................................................xi Introduction .................................................................................................................................xiii 1. Fundamentals of Transmission of Rotary Motion by Means of Perfect Gears .........1 Stephen P. Radzevich 2. Optimization of Geometrical Engagement Parameters for Gear Honing ................35 Michael Storchak 3. Design and Generation of Straight Bevel Gears ............................................................65 Alfonso Fuentes-Aznar 4. Interaction of Gear Teeth: Contact Geometry of Interacting Gear and Pinion Teeth Flanks ........................................................................................................................121 Stephen P. Radzevich 5. Elastohydrodynamic Lubrication of Conformal Gears ..............................................151 R. W. Snidle and H. P. Evans 6. Gear Drive Engineering ....................................................................................................165 Boris M. Klebanov 7. Adaptive Gear Variators (CVTs)......................................................................................243 Konstantin S. Ivanov 8. Kinematic and Power Analysis of Multi-Carrier Planetary Change-Gears through the Torque Method .............................................................................................291 Dimitar Karaivanov and Kiril Arnaudov 9. Powder Metal Gear Technology ......................................................................................329 Anders Flodin 10. Induction Heat Treatment of Gears and Gear-Like Components ............................363 Valery Rudnev 11. A Brief Overview on the Evolution of Gear Art: Design and Production of Gears, Gear Science .......................................................................................................417 Stephen P. Radzevich v vi Contents Appendix A: On the Inconsistency of the Term “Wildhaber-Novikov Gearing”: A New Look at the Concept of “Novikov Gearing” ........................................487 Stephen P. Radzevich Appendix B: Applied Coordinate Systems and Linear Transformations ......................503 Stephen P. Radzevich Index .............................................................................................................................................535 Acknowledgments The author would like to recognize Jonathan Plant, Executive Editor for Mechanical Engineering, and Ed Curtis, Project Editor, as well as the rest of the team at Taylor & Francis/CRC Press for their patience and efforts in publishing this book. vii Editor Stephen P. Radzevich is a professor of mechanical engineering and manufacturing engineering. He earned an MSc in 1976, a PhD in 1982, and a Dr(Eng)Sc. in 1991, all in mechanical engineering. Dr. Radzevich has extensive industrial experience in gear design and manufacture. He has developed numerous software packages dealing with computer- aided design (CAD) and computer-aided machining (CAM) of precise gear finishing for a variety of industrial sponsors. His main research interest is the Kinematic Geometry of Part Surface Generation, particularly with a focus on precision gear design, high-power- density gear trains, torque share in multiflow gear trains, design of special purpose gear cutting/finishing tools, and design and machine (finish) of precision gears for low-noise and noiseless transmissions of cars, light trucks, and so on. Dr. Radzevich has spent over 40 years developing software, hardware, and other processes for gear design and optimization. Besides his work for the industry, he trains engineering students at universities and gear engineers in companies. He has authored and coauthored about 40 monographs, handbooks, and textbooks. The monographs Generation of Surfaces (RASTAN, 2001), Kinematic Geometry of Surface Machining (CRC Press, 2007, 2nd Edition 2014), CAD/CAM of Sculptured Surfaces on Multi-Axis NC Machine: The DG/K-Based Approach (M&C Publishers, 2008), Gear Cutting Tools: Fundamentals of Design and Computation (CRC Press, 2010), Precision Gear Shaving (Nova Science Publishers, 2010), Dudley’s Handbook of Practical Gear Design and Manufacture (CRC Press, 2012), and Geometry of Surfaces: A Practical Guide for Mechanical Engineers (Wiley, 2013) are among his recently published books. He has also written or coauthored over 300 scientific papers and holds over 250 patents on inventions in the field (USA, Japan, Russia, Europe, Canada, Soviet Union, South Korea, Mexico, and others). ix

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