Advanced Surface Enhancement: Proceedings of the 1st International Conference on Advanced Surface Enhancement (INCASE 2019)—Research Towards Industrialisation

368 Pages·2020·66.102 MB·English

by  Sho Itoh, Shashwat Shukla

Lecture Notes in Mechanical Engineering
Sho Itoh
Shashwat Shukla Editors
Advanced
Surface
Enhancement
Proceedings of the 1st International
Conference on Advanced Surface
Enhancement (INCASE 2019)—
Research Towards Industrialisation
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Sho Itoh Shashwat Shukla
(cid:129)
Editors
Advanced Surface
Enhancement
Proceedings of the 1st International
Conference on Advanced Surface
—
Enhancement (INCASE 2019) Research
Towards Industrialisation
123
Editors
ShoItoh Shashwat Shukla
AdvancedRemanufacturing AdvancedRemanufacturing
andTechnology Centre(ARTC) andTechnology Centre(ARTC)
A*STAR A*STAR
Singapore, Singapore Singapore, Singapore
ISSN 2195-4356 ISSN 2195-4364 (electronic)
Lecture Notesin MechanicalEngineering
ISBN978-981-15-0053-4 ISBN978-981-15-0054-1 (eBook)
https://doi.org/10.1007/978-981-15-0054-1
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Preface
Surface enhancement attracts a varied set of professionals with diverse
backgrounds. It involves, for example, design engineers whose primary concern is
functional safety and service life of the component. In development, it involves
production engineers who aim to optimise process parameters to achieve high
product quality. Further up the value chain, it attracts physicists and materials
scientists, who explore fundamental aspects of surface modification to develop
more advanced processes.
Thisbookcontainsacompilationof37paperspresentedinthefirstInternational
Conference on Advanced Surface Enhancement (INCASE) held in Singapore
during 10–12 September 2019, which brings the experts from all these different
disciplines under one umbrella and establishes a dialogue amongst the wider
surface enhancement community. This confluence of academia and industry not
only brings forth innovative ideas to address the challenges that the industry faces
today but inspires future inventions as well.
Although the history of surface enhancement goes back several decades, it has
seen rapid advances in the recent past. Practitioners and researchers belonging to
different areas of this field will find these exciting developments comprehensively
covered in this book. For physicists, it presents the state of the art in sensor
development and integration of sensing devices with processing equipment to
achieve more adaptive process control. For production engineers, it explores
whether these developments can be harnessed for practical implementation to
streamline their shop floor operations and make them more robust and effective.
Similarly, materials scientists will find it stimulating that the current paradigm
where confirmation of process integrity is deemed to assure part quality is being
challenged,andattemptstoenablein-lineandin-processmicrostructureanalysisof
surface-enhanced component are gaining momentum. This is a critical area of
development where a strong collaboration between academic researchers and
practising engineers can help to solve some long-standing problems. With more
robust measurement methods in place, in future, we can not only expect
improvementinqualitybutalsogathercriticaldataonmaterialspropertiesthatcan
help in realising closed-loop control of surface enhancement processes. This area
v
vi Preface
will also attract the interest of readers from modelling and simulation community
who are working on developing predictive capabilities for materials processing.
Finally, as manufacturing moves towards higher automation and Industrie 4.0,
questions are being asked on whether the surface enhancement community is
preparedforthistransformation.Consideringthecomplexityoftheprocessandthe
associated costs, will integrating sophisticated sensors, measurement devices, and
ITinfrastructurewithprocessingequipmentbepracticalonalargescale?Giventhe
rapid pace at which manufacturing is changing, these questions are no longer
exploratory and needto beincludedin strategicroad maps. Focus onIndustrie 4.0
being a unique feature of INCASE 2019, this book comprehensively addresses
these questions by exploring potential technology gaps and the weaknesses and
strengths of various alternative scenarios.
We firmly believe that this book will excite both new practitioners and
experienced professionals alike. Given the comprehensive scope of this book,
readers will gain a much broader perspective of how the field of surface
enhancementisevolving,sothatthecommunityisbetterpreparedtocapturefuture
opportunitiesandovercomenear-termaswellaslong-termchallengesthatlieahead
of us.
June 2019 Sho Itoh
Shashwat Shukla
Organisation
Conference Chair
Alexander Korsunsky University of Oxford, UK
Organising Chair
Dennise Tanoko Ardi Advanced Remanufacturing and Technology Centre,
Singapore
Organising Committees
Alexander Korsunsky University of Oxford, UK
Dennise Tanoko Ardi Advanced Remanufacturing and Technology Centre,
Singapore
Steven Baiker Metal Finishing News, Switzerland
Michael Yap Coventry University, UK
Sho Itoh Advanced Remanufacturing and Technology Centre,
Singapore
Shashwat Shukla Advanced Remanufacturing and Technology Centre,
Singapore
Ampara Aramcharoen Advanced Remanufacturing and Technology Centre,
Singapore
Chun Wai Kum Advanced Remanufacturing and Technology Centre,
Singapore
Shi Ying Chan Advanced Remanufacturing and Technology Centre,
Singapore
vii
viii Organisation
Technical Committees
Alexander Korsunsky University of Oxford, UK
Michael Fitzpatrick Coventry University, UK
Hitoshi Soyama Tohoku University, Japan
Mario Guagliano Politecnico di Milano, Italy
Chuan Hai Jiang Shanghai Jiao Tong University, China
Lothar Wagner Technische Universität Clausthal, Germany
David Butler University of Strathclyde, UK
Hitoshi Omori Institute of Physical and Chemical Research, Japan
Hirofumi Hidai Chiba University, Japan
Minghui Hong National University of Singapore, Singapore
John Hock Lye Pang Nanyang Technological University, Singapore
King Ho Holden Li Nanyang Technological University, Singapore
Seung Ki Moon Nanyang Technological University, Singapore
Tegoeh Tjahjowidodo Nanyang Technological University, Singapore
Shikun Zou AVIC Beijing Aeronautical Manufacturing Technology
Research Institute, China
Xu Song Singapore Institute of Manufacturing Technology,
Singapore
Chang Wei Kang Institute of High Performance Computing, Singapore
Jacek Kaminski Advanced Remanufacturing and Technology Centre,
Singapore
Karsten Röttger Ecoroll, Germany
Peter Beckmerhagen Frohn, Germany
Yuji Kobayashi Sintokogio, Japan
Michael Chen Kunshan Carthing Precision, China
Janne Suoknuuti Stresstech, Finland
Hali Diep Boeing, USA
Domenico Furfari Airbus, Germany
Thomas Haubold Rolls-Royce, Germany
Wolfgang Hennig Rolls-Royce, Germany
Waled Hassan Rolls-Royce, Germany
Takashi Sato IHI Corporation, Japan
Contents
Fatigue Life Enhancement
Optimization of Shot Peening for Titanium Alloys Ti 10-2-3
in CONDOR Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Corentin Dides, Thomas Billot, and Nicolas Guillemot
Mechanical Investigations on Composite Peened Aluminium . . . . . . . . . 10
Michael Seitz and Kay André Weidenmann
Influence of Wetblast Treatment on Fatigue Strength
of Magnesium Alloy AZ31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Koichiro Nambu, Kenta Takashima, Isao Kumagai,
and Masahiro Okumiya
Process Model for Evaluating the Peen Velocity in Shot
Peening Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Nguyen Van Bo, Ba Te, Augustine Teo, Kunal Ahluwalia,
Ampara Aramcharoen, and Kang Chang Wei
Experimental Study of Single Shot Process: Toward a Surface
State Predictive Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Benjamin Levy, El Mansori Mohamed, Sabeur Mezghani,
M. El Hadrouz, Julien Cabrero, and Anne-Laure Beaudonnet
Microstructural Changes in Electroplated Chromium
Coating–Substrate Interfaces Induced by Shot Peening . . . . . . . . . . . . . 46
Yutaka Kameyama, Tatsuya Ohta, Keita Sasaki, Hideaki Sato,
and Ryokichi Shimpo
Investigation on Theoretical Analysis of Residual Stress
Distribution Induced by Shot Peening in 2397
Aluminum-Lithium Alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Yukui Gao and Xuefei Tao
ix