Ultrasonic transducers i © Woodhead Publishing Limited, 2012 Related titles: Advanced piezoelectric materials: science and technology (ISBN 978-1-84569-534-7) Piezoelectric materials produce electric charges on their surfaces as a consequence of applying mechanical stress. They are used in the fabrication of a growing range of devices such as transducers, actuators, pressure sensor devices and increasingly as a way of producing energy. This book provides a comprehensive review of advanced piezoelectric materials, their properties, methods of manufacture and applications. MEMS for automotive and aerospace applications (ISBN 978-0-85709-118-5) A Micro-Electro-Mechanical System (MEMS) is a miniature device or machine that integrates elements such as actuators, sensors and a processor to form a microsystem. The automotive sector is currently the biggest consumer of MEMS and this market is expected to grow, driven by safety legislation. Emerging applications in the aerospace field will face unique challenges related to harsh environmental conditions and reliability requirements. Part I covers MEMS in automotive applications, including safety systems, stability control and engine management. Part II describes MEMS in aircraft such as navigation systems, devices for health monitoring and drag reduction. MEMS thrusters for nano- and pico-satellites are also covered. In situ characterization of thin film growth (ISBN 978-1-84569-934-5) Recent advances in techniques to characterize thin films in situ during deposition could lead to an improved understanding of deposition processes and to better, faster diagnosis of issues with the deposition process. In situ characterization of thin film growth provides a comprehensive review of this increasingly important topic. Part I reviews electron diffraction techniques. Part II covers photoemission techniques, principles and instrumentation. Part III contains alternative in situ characterization techniques and the trend for combining different techniques. Details of these books and a complete list of titles from Woodhead Publishing can be obtained by: • visiting our web site at www.woodheadpublishing.com • contacting Customer Services (e-mail: [email protected]; fax: +44 (0) 1223 832819; tel.: +44 (0) 1223 499140 ext. 130; address: Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK) • in North America, contacting our US office (e-mail: usmarketing@ woodheadpublishing.com; tel.: (215) 928 9112; address: Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA If you would like e-versions of our content, please visit our online platform: www. woodheadpublishingonline.com. Please recommend it to your librarian so that everyone in your institution can benefit from the wealth of content on the site. ii © Woodhead Publishing Limited, 2012 Woodhead Publishing Series in Electronic and Optical Materials: Number 29 Ultrasonic transducers Materials and design for sensors, actuators and medical applications Edited by K. Nakamura iii © Woodhead Publishing Limited, 2012 Published by Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK www.woodheadpublishing.com www.woodheadpublishingonline.com Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA Woodhead Publishing India Private Limited, G-2, Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2012, Woodhead Publishing Limited © Woodhead Publishing Limited, 2012; except Chapter 13 © Government of Canada, 2012 The authors have asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publisher cannot assume responsibility for the validity of all materials. Neither the authors nor the publisher, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming and recording, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specific permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. Library of Congress Control Number: 2012944085 ISBN 978-1-84569-989-5 (print) ISBN 978-0-85709-630-2 (online) ISSN 2050-1501 Woodhead Publishing Series in Electronic and Optical Materials (print) ISSN 2050-151X Woodhead Publishing Series in Electronic and Optical Materials (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid-free and elemental chlorine-free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by RefineCatch Limited, Bungay, Suffolk, UK Printed by TJ International Limited, Padstow, Cornwall, UK iv © Woodhead Publishing Limited, 2012 Contents Contributor contact details xiii Woodhead Publishing Series in Electronic and Optical Materials xvii Preface xxi Part I Materials and design of ultrasonic transducers 1 1 Piezoelectricity and basic configurations for piezoelectric ultrasonic transducers 3 S. COCHRAN, University of Dundee, UK 1.1 Introduction 3 1.2 The piezoelectric effect 4 1.3 Piezoelectric materials 13 1.4 Piezoelectric transducers 20 1.5 Summary, future trends and sources of further information 31 1.6 References 33 2 Electromagnetic acoustic transducers 36 G. HÜBSCHEN, Fraunhofer Institute for Non-Destructive Testing (IZFP), Germany 2.1 Introduction 36 2.2 Physical principles 36 2.3 Lorentz-force-type transducers 41 2.4 Magnetostriction-type transducers 60 2.5 Conclusion 66 2.6 References 66 3 Piezoelectric ceramics for transducers 70 K. UCHINO, The Pennsylvania State University, USA and Office of Naval Research – Global, Japan 3.1 The history of piezoelectrics 70 3.2 Piezoelectric materials: present status 88 3.3 References 114 v © Woodhead Publishing Limited, 2012 vi Contents 4 Thin-film PZT-based transducers 117 M. K. KUROSAWA, Tokyo Institute of Technology, Japan 4.1 Introduction 117 4.2 PZT deposition using the hydrothermal process 118 4.3 Applications using the bending and longitudinal vibration of the d effect 127 31 4.4 Thickness-mode vibration, d 140 33 4.5 Epitaxial film 150 4.6 Conclusions 151 4.7 References 151 5 High-Curie-temperature piezoelectric single crystals of the Pb(In Nb )O –Pb(Mg Nb )O –PbTiO 1/2 1/2 3 1/3 2/3 3 3 ternary system 154 Y. YAMASHITA, Toshiba Research Consulting Corporation, Japan and Y. HOSONO, Toshiba Corporation, Japan 5.1 Introduction 154 5.2 PIMNT ceramics 157 5.3 PIMNT single crystals grown by the flux method 163 5.4 PIMNT single crystals grown by the Bridgman method 165 5. 5 Recent research into PIMNT single crystals and their applications 175 5.6 Future prospects and tasks 177 5.7 Conclusions 179 5.8 References 180 Part II Modelling and characterisation of ultrasonic transducers 185 6 Modelling ultrasonic-transducer performance: one-dimensional models 187 S. COCHRAN and C. E. M. DÉMORÉ, University of Dundee, UK and C. R. P. COURTNEY, University of Bristol, UK 6.1 Introduction 187 6.2 Transducer performance expressed through the wave equation 188 6.3 Equivalent electrical circuit models 195 6.4 The linear systems model 202 6.5 Examples 205 6.6 Summary, future trends and sources of further information 216 6.7 References 218 © Woodhead Publishing Limited, 2012 Contents vii 7 The boundary-element method applied to micro-acoustic devices: zooming into the near field 220 A. BAGHAI-WADJI, RMIT University, Australia 7.1 Introduction 220 7.2 The acoustic wave equation: shear horizontal vibrations 221 7.3 Construction of infinite-domain Green’s functions 224 7.4 Near-field analysis 239 7.5 Normalization of the field variables 249 7.6 Determining the asymptotic expansion terms for η → 0 250 7.7 Future trends 258 7.8 Key references for further reading 260 7.9 Acknowledgements 261 7.10 References 261 8 Electrical evaluation of piezoelectric transducers 264 K. NAKAMURA, Tokyo Institute of Technology, Japan 8.1 Introduction 264 8.2 Equivalent electrical circuit 265 8.3 Electrical measurements 267 8.4 Characterization of piezoelectric transducers under high-power operation 271 8.5 Load test 274 8.6 Summary 275 8.7 References 276 9 Laser Doppler vibrometry for measuring vibration in ultrasonic transducers 277 M. JOHANSMANN and G. WIRTH, Polytec GmbH, Germany 9.1 Introduction 277 9.2 Laser Doppler vibrometry for non-contact vibration measurements 278 9.3 Characterization of ultrasonic transducers and optimization of ultrasonic tools 286 9.4 Enhanced LDV designs for special measurements 303 9.5 Conclusion and summary 312 9.6 References 312 10 Optical visualization of acoustic fields: the schlieren technique, the Fresnel method and the photoelastic method applied to ultrasonic transducers 314 K. YAMAMOTO, Kansai University, Japan 10.1 Introduction 314 © Woodhead Publishing Limited, 2012 viii Contents 10.2 Schlieren visualization technique 314 10.3 Fresnel visualization method 320 10.4 Photoelastic visualization method 323 10.5 References 327 Part III Applications of ultrasonic transducers 329 11 Surface acoustic wave (SAW) devices 331 K. HASHIMOTO, Chiba University, Japan 11.1 Introduction 331 11.2 Interdigital transducers (IDTs) 332 11.3 Transversal SAW filter 351 11.4 SAW resonators 362 11.5 Conclusions 371 11.6 References 371 12 Airborne ultrasound transducers 374 D. A. HUTCHINS, University of Warwick, UK and A. NEILD, Monash University, Australia 12.1 Introduction 374 12.2 Basic design principles 375 12.3 Transducer designs for use in air 381 12.4 Radiated fields in air 385 12.5 Applications 392 12.6 Future trends 402 12.7 Sources of further information and advice 403 12.8 Acknowledgements 403 12.9 References 404 13 Transducers for non-destructive evaluation at high temperatures 408 M. KOBAYASHI and C.-K. JEN, Industrial Materials Institute, Canada 13.1 Transducers for non-destructive evaluation at high temperatures 408 13.2 Sol-gel composite ultrasonic transducers 411 13.3 Structural-health monitoring demonstration 422 13.4 Process-monitoring demonstration 433 13.5 Conclusions 440 13.6 Sources of further information 441 13.7 References 441 © Woodhead Publishing Limited, 2012 Contents ix 14 Analysis and synthesis of frequency-diverse ultrasonic flaw-detection systems using order statistics and neural network processors 444 J. SANIIE and E. ORUKLU, Illinois Institute of Technology, USA 14.1 Introduction 444 14.2 Ultrasonic flaw-detection techniques 445 14.3 Neural network detection processor 456 14.4 Flaw-detection performance evaluation 460 14.5 System-on-a-chip implementation – a case study 465 14.6 Future trends 472 14.7 Conclusions 473 14.8 Further information 474 14.9 References 474 15 Power ultrasonics: new technologies and applications for fluid processing 476 J. A. GALLEGO-JUÁREZ, Spanish National Research Council (CSIC), Spain 15.1 Introduction 476 15.2 New power ultrasonic technologies for fluids and multiphase media 478 15.3 Application of the new power ultrasonic technology to processing 490 15.4 Conclusions 513 15.5 Acknowledgements 514 15.6 References 514 16 Nonlinear acoustics and its application to biomedical ultrasonics 517 P. A. LEWIN, Drexel University, USA and A. NOWICKI, Polish Academy of Sciences, Poland 16.1 Introduction 517 16.2 Basic aspects of nonlinear acoustic wave propagation and associated phenomena 518 16.3 Measurements of and advances in the determination of B/A 519 16.4 Advances in tissue harmonic imaging 523 16.5 Nonlinear acoustics in ultrasound metrology 531 16.6 Nonlinear wave propagation in hydrophone probe calibration 534 16.7 Nonlinear acoustics in therapeutic applications 538 16.8 Conclusions 539 16.9 Acknowledgements 540 16.10 References 540 © Woodhead Publishing Limited, 2012 x Contents 17 Therapeutic ultrasound with an emphasis on applications to the brain 545 P. D. MOURAD, University of Washington, USA 17.1 Introduction and summary 545 17.2 Fundamentals of propagation and absorption of ultrasound 547 17.3 Acoustic attenuation as absorption plus scattering 548 17.4 Physical and chemical processes engendered by medical ultrasound 549 17.5 Bubble formation and growth 551 17.6 Inertial cavitation and associated material stresses 554 17.7 Mechanical index 554 17.8 Diagnostic ultrasound 555 17.9 Therapeutic ultrasound 560 17.10 Ultrasound-facilitated delivery of drugs and antibodies into the brain 563 17.11 Neuromodulation by ultrasound 566 17.12 Conclusion 567 17.13 References 568 18 Microscale ultrasonic sensors and actuators 572 A. RAMKUMAR and A. LAL, Cornell University, USA 18.1 Introduction: ultrasonic horn actuators 572 18.2 Advantages of silicon-based technology 574 18.3 Silicon ultrasonic horns 580 18.4 Sensor integration and fabrication of silicon horns 584 18.5 Planar electrode characterization 586 18.6 Piezoresistive strain gauges 592 18.7 Applications: tissue penetration force reduction 597 18.8 Applications: cardiac electrophysiological measurement 602 18.9 Applications: microscale tissue metrology in testicular sperm extraction (TESE) surgery 606 18.10 Conclusions 614 18.11 References 615 19 Piezoelectric and fibre-optic hydrophones 619 A. HURRELL, Precision Acoustics Ltd, UK and P. BEARD, University College London, UK 19.1 Introduction 619 19.2 General hydrophone considerations 620 19.3 Piezoelectric hydrophones 626 19.4 Fibre-optic hydrophones 641 19.5 Summary 671 19.6 References 673 © Woodhead Publishing Limited, 2012