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Advanced Manufacturing Systems and Technology PDF

871 Pages·1996·85.087 MB·English
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CISM COURSES AND LECTURES Series Editors: The Rectors of CISM Sandor Kaliszky -Budapest Mahir Sayir -Zurich Wilhelm Schneider - Wien The Secretary General of CISM Giovanni Bianchi -Milan Executive Editor Carlo Tasso - Udine The series presents lecture notes, monographs, edited works and proceedings in the field of Mechanics, Engineering, Computer Science and Applied Mathematics. Purpose of the series is to make known in the international scientific and technical community results obtained in some of the activities organized by CISM, the International Centre for Mechanical Sciences. INTERNATIONAL CENTRE FOR MECHANICAL SCIENCES COURSES AND LECTURES -No. 372 ADVANCED MANUFACTURING SYSTEMS AND TECHNOLOGY EDITED BY E. KULJANIC UNIVERSITY OF UDINE ~ Springer-Verlag Wien GmbH Le spese di stampa di questo volume sono in parte coperte da contributi del Consiglio Nazionale delle Ricerche. This volume contains 488 illustrations This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned specifically those of translation, reprinting, re-use of illustrations, broadcasting, reproduction by photocopying machine or similar means, and storage in data banks. © 1996 by Springer-Verlag Wien Originally published by Springer-Verlag Wien New York in 1996 In order to make this volume available as economically and as rapidly as possible the authors' typescripts have been reproduced in their original forms. This method unfortunately has its typographical limitations but it is hoped that they in no way distract the reader. ISBN 978-3-211-82808-3 ISBN 978-3-7091-2678-3 (eBook) DOI 10.1007/978-3-7091-2678-3 MATERIALS SCIENCE AND THE SCIENCE OF MANUFACTURING-INCREASING PRODUCTIVITY MAKING PRODUCTS MORE RELIABLE AND LESS EXPENSIVE ORGANIZERS University of Udine -Faculty of Engineering -Department of Electrical, Managerial and Mechanical Engineering - Italy Centre International des Sciences Mecaniques, CISM - Udine - Italy University of Rijeka - Technical Faculty - Croatia CONFERENCE VENUE CISM -PALAZZO DEL TORSO Piazza Garibaldi, 18 - UDINE PREFACE The International Conference on Advanced Manufacturing Systems and Technology - AMST is held every third year. The First International Conference- AMST'87 was held in Opatija (Croatia) in October 1987. The Second International Conference - AMST'90 was held in Trento (Italy) in June 1990 and the Third International Conference - AMST'93 was held in Udine (Italy) inApril1993. The Fourth International Conference on Advanced Manufacturing Systems and Technology -AMST'96 aims at presenting trend and an up-to date information on the latest developments - research results and industrial experience in the field of machining of conventional and advanced materials CIM non-conventional machining processes forming and quality assurance thus providing an international forum for a beneficial exchange of ideas, and furthering a favorable cooperation between research and industry. E. Kuljanic HONOUR COMMITTEE S. CECOTTI, President of Giunta Regione Autonoma Friuli-Venezia Giulia M. STRASSOLDO D1 GRAFFEMBERGO, Rector of the University of Udine G. BIANCHI, General Secretary of CISM S. DEL GIUDICE, Dean of the Faculty of Engineering, University of Udine J. BRNIC, Dean of the Technical Faculty, University of Rijeka C. MELZI, President of the Associazione Industriali della Provincia di Udine SCIENTIFIC COMMITTEE E. KULJANIC (Chairman), University of Udine, Italy N. ALBERTI, University of Palermo, Italy A. ALTO, Polytechnic of Bari, Italy P. BARIANI, University of Padova, lta,ly G. BIANCHI, CISM, Udine, Italy A. BUGINI, University of Brescia, Italy R. CEBALO, University of Zagreb, Croatia G. CHRISSOLOURIS, University of Patras, Greece M.F. DE VRIES, University of Wisconsin Madison, U.S.A. R. IPPOLITO, Polytechnic of Torino, Italy F. JOV ANE, Polytechnic of Milano, Italy I. KAT A VIC, University of Rijeka, Croatia H.J.J. KALS, University of Twente, The Netherlands F. KLOCKE, T.H. Aachen, Germany W. KONIG, T.H. Aachen, Germany F. LE MAITRE, Ecole Nationale Superieure de Mechanique, France E. LENZ, Technion, Israel R. LEVI, Polytechnic of Torino, Italy B. LINDSTROM, Royal Institute of Technology, Sweden V. MATKOVIC, Croatian Academy of Science and Arts, Croatia J.A. Me GEOUGH, University of Edimburg, UK M.E. MERCHANT, lAMS, Ohio, U.S.A. G.F. MICHELETTI, Polytechic of Torino, Italy B. MILCIC, INAS, Zagreb, Croatia S. NOTO LA DIEGA, University of Palermo, Italy J. PEKLENIK,University of Ljubljana, Slovenia H. SCHULZ, T.H. Darmstadt, Germany N.P. SUH, MIT, Mass., U.S.A. H.K. TONSHOFF, University of Hannover, Germany B.F. von TURKOVICH, University of Vermont, U.S.A. K. UEHARA, University of Toyo, Japan A. VILLA, Polytechnic of Torino, Italy ORGANIZING COMMITEE E. KULJANIC (Chairman) M. NICOLICH (Secretary) C. BANDERA, F. COSMI, F. DE BONA, M. GIOVA GNONI, F. MIANI, M. PEZZETIA, P. PASCOLO, M. REINI, A. STROZZI, G. CUKOR SPONSORSHIP ORGANIZATIONS Presidente della Giunta Regione Autonoma Friuli-Venezia Giulia Croatian Academy of Science and Arts, Zagreb C.U.M. Community of Mediterranean Universities SUPPORTING ORGANIZATIONS Comitato per Ia promozione degli studi tecnico-scientifici University of Udine Pietro Rosa T.B.M. s.r.l., Maniago CONTENTS Page Preface Trends in Manufacturing World Trends in the Engineering of the Technological and Human Resources of Manufacturing by M. E. Merchant ..................................................................................................... 1 Advanced Machining of Titanium-and Nickel-Based Alloys by F. Klocke, W. Konig and K. Gerschwiler .............................................................. 7 Machinability Testing in the 21st Century- Integrated Machinability Testing Concept by E. Kuljanic ............................................................................................................ 23 High-Speed Machining in Die and Mold Manufacturing by H. Schulz .............................................................................................................. 37 Forming Processes Design Oriented to Prevent Ductile Fractures by N. Alberti and F. Micari ...................................................................................... 47 Wire Drawing Process Modellization: Main Results and Implications by D. Antonelli, A. Bray, F. Franceschini, D. Romano, A. Zompz and R. Levi ........ 63 New Methods of Measuring Planning for Coordinate Measuring Machines by H.K. Tons hoff, C. Bode and G. Masan ................................................................ 77 Role and Influence of Ecodesign on New Products Conception, Manufacturing and Assembly by G.F. Micheletti ..................................................................................................... 85 Part I -Machining Processes Prediction of Forces, Torque and Power in Face Milling Operations by E.J.A. Armarego and J. Wang ............................................................................. 97 Evaluation of Thrust Force and Cutting Torque in Reaming by R. Narimani and P. Mathew .............................................................................. 107 Wear of Ceramic Tools When Working Nickel Based Alloys by S. Lo Casto, E. Lo Valvo, M. Piacentini and V.F. Ruisi ................................... 115 Titanium Alloy Turbine Blades Milling with PCD Cutter by M. Beltrame, E. Kuljanic, M. Fioretti and F. Miani .......................................... 121 Transfer Function of Cutting Process Based on Output Input Energy Relations by S. Dolinsek ......................................................................................................... 129

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