Advanced Manufacturing Systems and Technology

871 Pages·1996·85.087 MB·English

by  E. Kuljanic (eds.)

CISM COURSES AND LECTURES
Series Editors:
The Rectors of CISM
Sandor Kaliszky -Budapest
Mahir Sayir -Zurich
Wilhelm Schneider - Wien
The Secretary General of CISM
Giovanni Bianchi -Milan
Executive Editor
Carlo Tasso - Udine
The series presents lecture notes, monographs, edited works and
proceedings in the field of Mechanics, Engineering, Computer Science
and Applied Mathematics.
Purpose of the series is to make known in the international scientific
and technical community results obtained in some of the activities
organized by CISM, the International Centre for Mechanical Sciences.
INTERNATIONAL CENTRE FOR MECHANICAL SCIENCES
COURSES AND LECTURES -No. 372
ADVANCED MANUFACTURING
SYSTEMS AND TECHNOLOGY
EDITED BY
E. KULJANIC
UNIVERSITY OF UDINE
~ Springer-Verlag Wien GmbH
Le spese di stampa di questo volume sono in parte coperte da
contributi del Consiglio Nazionale delle Ricerche.
This volume contains 488 illustrations
This work is subject to copyright.
All rights are reserved,
whether the whole or part of the material is concerned
specifically those of translation, reprinting, re-use of illustrations,
broadcasting, reproduction by photocopying machine
or similar means, and storage in data banks.
© 1996 by Springer-Verlag Wien
Originally published by Springer-Verlag Wien New York in 1996
In order to make this volume available as economically and as
rapidly as possible the authors' typescripts have been
reproduced in their original forms. This method unfortunately
has its typographical limitations but it is hoped that they in no
way distract the reader.
ISBN 978-3-211-82808-3 ISBN 978-3-7091-2678-3 (eBook)
DOI 10.1007/978-3-7091-2678-3
MATERIALS SCIENCE AND THE SCIENCE
OF MANUFACTURING-INCREASING PRODUCTIVITY
MAKING PRODUCTS MORE RELIABLE AND LESS EXPENSIVE
ORGANIZERS
University of Udine -Faculty of Engineering -Department of
Electrical, Managerial and Mechanical Engineering - Italy
Centre International des Sciences Mecaniques, CISM - Udine - Italy
University of Rijeka - Technical Faculty - Croatia
CONFERENCE VENUE
CISM -PALAZZO DEL TORSO
Piazza Garibaldi, 18 - UDINE
PREFACE
The International Conference on Advanced Manufacturing Systems
and Technology - AMST is held every third year. The First International
Conference- AMST'87 was held in Opatija (Croatia) in October 1987. The
Second International Conference - AMST'90 was held in Trento (Italy) in
June 1990 and the Third International Conference - AMST'93 was held in
Udine (Italy) inApril1993.
The Fourth International Conference on Advanced Manufacturing
Systems and Technology -AMST'96 aims at presenting trend and an up-to
date information on the latest developments - research results and industrial
experience in the field of machining of conventional and advanced materials
CIM non-conventional machining processes forming and quality assurance
thus providing an international forum for a beneficial exchange of ideas, and
furthering a favorable cooperation between research and industry.
E. Kuljanic
HONOUR COMMITTEE
S. CECOTTI, President of Giunta Regione Autonoma Friuli-Venezia Giulia
M. STRASSOLDO D1 GRAFFEMBERGO, Rector of the University of Udine G.
BIANCHI, General Secretary of CISM
S. DEL GIUDICE, Dean of the Faculty of Engineering, University of Udine
J. BRNIC, Dean of the Technical Faculty, University of Rijeka
C. MELZI, President of the Associazione Industriali della Provincia di Udine
SCIENTIFIC COMMITTEE
E. KULJANIC (Chairman), University of Udine, Italy
N. ALBERTI, University of Palermo, Italy
A. ALTO, Polytechnic of Bari, Italy
P. BARIANI, University of Padova, lta,ly
G. BIANCHI, CISM, Udine, Italy
A. BUGINI, University of Brescia, Italy
R. CEBALO, University of Zagreb, Croatia
G. CHRISSOLOURIS, University of Patras, Greece
M.F. DE VRIES, University of Wisconsin Madison, U.S.A.
R. IPPOLITO, Polytechnic of Torino, Italy
F. JOV ANE, Polytechnic of Milano, Italy
I. KAT A VIC, University of Rijeka, Croatia
H.J.J. KALS, University of Twente, The Netherlands
F. KLOCKE, T.H. Aachen, Germany
W. KONIG, T.H. Aachen, Germany
F. LE MAITRE, Ecole Nationale Superieure de Mechanique, France
E. LENZ, Technion, Israel
R. LEVI, Polytechnic of Torino, Italy
B. LINDSTROM, Royal Institute of Technology, Sweden
V. MATKOVIC, Croatian Academy of Science and Arts, Croatia
J.A. Me GEOUGH, University of Edimburg, UK
M.E. MERCHANT, lAMS, Ohio, U.S.A.
G.F. MICHELETTI, Polytechic of Torino, Italy
B. MILCIC, INAS, Zagreb, Croatia
S. NOTO LA DIEGA, University of Palermo, Italy
J. PEKLENIK,University of Ljubljana, Slovenia
H. SCHULZ, T.H. Darmstadt, Germany
N.P. SUH, MIT, Mass., U.S.A.
H.K. TONSHOFF, University of Hannover, Germany
B.F. von TURKOVICH, University of Vermont, U.S.A.
K. UEHARA, University of Toyo, Japan
A. VILLA, Polytechnic of Torino, Italy
ORGANIZING COMMITEE
E. KULJANIC (Chairman)
M. NICOLICH (Secretary)
C. BANDERA, F. COSMI, F. DE BONA, M. GIOVA GNONI, F. MIANI,
M. PEZZETIA, P. PASCOLO, M. REINI, A. STROZZI, G. CUKOR
SPONSORSHIP ORGANIZATIONS
Presidente della Giunta Regione Autonoma Friuli-Venezia Giulia
Croatian Academy of Science and Arts, Zagreb
C.U.M. Community of Mediterranean Universities
SUPPORTING ORGANIZATIONS
Comitato per Ia promozione degli studi tecnico-scientifici
University of Udine
Pietro Rosa T.B.M. s.r.l., Maniago
CONTENTS
Page
Preface
Trends in Manufacturing
World Trends in the Engineering of the Technological
and Human Resources of Manufacturing
by M. E. Merchant ..................................................................................................... 1
Advanced Machining of Titanium-and Nickel-Based Alloys
by F. Klocke, W. Konig and K. Gerschwiler .............................................................. 7
Machinability Testing in the 21st Century-
Integrated Machinability Testing Concept
by E. Kuljanic ............................................................................................................ 23
High-Speed Machining in Die and Mold Manufacturing
by H. Schulz .............................................................................................................. 37
Forming Processes Design Oriented to Prevent Ductile Fractures
by N. Alberti and F. Micari ...................................................................................... 47
Wire Drawing Process Modellization: Main Results and Implications
by D. Antonelli, A. Bray, F. Franceschini, D. Romano, A. Zompz and R. Levi ........ 63
New Methods of Measuring Planning for Coordinate Measuring Machines
by H.K. Tons hoff, C. Bode and G. Masan ................................................................ 77
Role and Influence of Ecodesign on New Products Conception,
Manufacturing and Assembly
by G.F. Micheletti ..................................................................................................... 85
Part I -Machining Processes
Prediction of Forces, Torque and Power in Face Milling Operations
by E.J.A. Armarego and J. Wang ............................................................................. 97
Evaluation of Thrust Force and Cutting Torque in Reaming
by R. Narimani and P. Mathew .............................................................................. 107
Wear of Ceramic Tools When Working Nickel Based Alloys
by S. Lo Casto, E. Lo Valvo, M. Piacentini and V.F. Ruisi ................................... 115
Titanium Alloy Turbine Blades Milling with PCD Cutter
by M. Beltrame, E. Kuljanic, M. Fioretti and F. Miani .......................................... 121
Transfer Function of Cutting Process Based on Output Input Energy Relations
by S. Dolinsek ......................................................................................................... 129