Additive manufacturing: applications and innovations PDF
Preview Additive manufacturing: applications and innovations
ENGINEERING – INDUSTRIAL & MANUFACTURING A MANUFACTURING DESIGN AND TECHNOLOGY SERIES D D ADDITIVE MANUFACTURING I T I V APPLICATIONS AND INNOVATIONS E M There has been a great deal of progress in additive manufacturing A N (AM) during the past two decades and recent developments have U ADDITIVE been highlighted by many researchers. However, until now, there F A has been a limit to what is available for beginners in a step-by-step C T MANUFACTURING format, showcasing the different commercial AM technologies U R for field application. This book helps fill that gap. Additive I N Manufacturing: Applications and Innovations presents case studies G APPLICATIONS AND INNOVATIONS of commonly used AM technologies with basic numerical problems for better understanding. It also includes hybrid processes and 4D printing applications, which currently are not offered in other AM books. FEATURES • Offers solved and unsolved problems in additive manufacturing S I N • Provides an understanding for additive manufacturing per G international standards H • Includes case studies for better understanding of the individual • D processes A V • Presents a review of specific technology highlights I M • Introduces future research directions, mainly in 4D printing applications EDITED BY RUPINDER SINGH J. PAULO DAVIM ISBN: 978-1-138-05060-0 90000 9 781138 050600 CRC Press titles are available as eBook editions in a range of digital formats Additive Manufacturing Manufacturing Design and Technology Series Series Editor J. Paulo Davim Drills: Science and Technology of Advanced Operations, by Viktor P. Astakhov Technological Challenges and Management: Matching Human and Business Needs, edited by Carolina Machado and J. Paulo Davim Advanced Machining Processes: Innovative Modeling Techniques, edited by Angelos P. Markopoulos and J. Paulo Davim Management and Technological Challenges in the Digital Age, edited by Pedro Novo Melo and Carolina Machado Additive Manufacturing: Applications and Innovations, edited by Rupinder Singh and J. Paulo Davim Manufacturing Design and Technology Series Additive Manufacturing Applications and Innovations Series Editor J. Paulo Davim Drills: Science and Technology of Advanced Operations, by Viktor P. Astakhov Technological Challenges and Management: Matching Human and Business Needs, edited by Carolina Machado and J. Paulo Davim Advanced Machining Processes: Innovative Modeling Techniques, edited by Angelos P. Markopoulos and J. Paulo Davim Management and Technological Challenges in the Digital Age, edited by Pedro Novo Melo and Carolina Machado Edited by Additive Manufacturing: Applications and Innovations, Rupinder Singh edited by Rupinder Singh and J. Paulo Davim J. Paulo Davim CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2019 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed on acid-free paper International Standard Book Number-13: 978-1-1380-5060-0 (Hardback) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www. copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Library of Congress Cataloging‑in‑Publication Data Names: Singh, Rupinder, 1979- editor. | Davim, J. Paulo, editor. Title: Additive manufacturing : applications and innovations / [edited by] Rupinder Singh and J. Paulo Davim. Other titles: Additive manufacturing (CRC Press : 2018) Description: First edition. | Boca Raton, FL : CRC Press/Taylor & Francis Group, 2018. | Includes bibliographical references and index. Identifiers: LCCN 2018027130 | ISBN 9781138050600 (hardback : acid-free paper) | ISBN 9781315168678 (ebook) Subjects: LCSH: Three-dimensional printing. | Manufacturing processes. Classification: LCC TS171.95 .A3322 2018 | DDC 670--dc23 LC record available at https://lccn.loc.gov/2018027130 Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2019 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business Contents No claim to original U.S. Government works Printed on acid-free paper Preface ...............................................................................................................vii International Standard Book Number-13: 978-1-1380-5060-0 (Hardback) Editors .................................................................................................................ix This book contains information obtained from authentic and highly regarded sources. Reasonable Contributors ......................................................................................................xi efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication Chapter 1 Developing functionally graded materials by fused and apologize to copyright holders if permission to publish in this form has not been obtained. If any deposition modelling assisted by investment casting ........1 copyright material has not been acknowledged please write and let us know so we may rectify in any Sunpreet Singh and Rupinder Singh future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, Chapter 2 Metal additive manufacturing using lasers ........................37 transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or C. P. Paul, A. N. Jinoop and K. S. Bindra hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. Chapter 3 Investigations to enhance the strength of open cell For permission to photocopy or use material electronically from this work, please access www. porous regular interconnect structure .................................95 copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that Jatender Pal Singh and Pulak M. Pandey provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Chapter 4 Fused deposition modelling: Applications and Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are advancements...........................................................................127 used only for identification and explanation without intent to infringe. Kamaljit Singh Boparai, Rupinder Singh and Jasgurpreet Singh Chohan Library of Congress Cataloging‑in‑Publication Data Names: Singh, Rupinder, 1979- editor. | Davim, J. Paulo, editor. Chapter 5 Metal matrix composite from thermoplastic waste..........187 Title: Additive manufacturing : applications and innovations / [edited by] Narinder Singh, Rupinder Singh and I. P. S. Ahuja Rupinder Singh and J. Paulo Davim. Other titles: Additive manufacturing (CRC Press : 2018) Description: First edition. | Boca Raton, FL : CRC Press/Taylor & Francis Chapter 6 Joining of dissimilar thermoplastic with friction stir Group, 2018. | Includes bibliographical references and index. welding through rapid tooling ............................................211 Identifiers: LCCN 2018027130 | ISBN 9781138050600 (hardback : acid-free paper) Ranvijay Kumar, Rupinder Singh and I. P. S. Ahuja | ISBN 9781315168678 (ebook) Subjects: LCSH: Three-dimensional printing. | Manufacturing processes. Classification: LCC TS171.95 .A3322 2018 | DDC 670--dc23 Chapter 7 A novel approach of using ultrasound to improve the LC record available at https://lccn.loc.gov/2018027130 surface quality of 3D printed parts .....................................241 S. Maidin, E. Pei and M. K. Muhamad Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at Index ................................................................................................................263 http://www.crcpress.com v Preface Today, additive manufacturing (AM) technologies are regarded as a revolutionary manufacturing technology. In this present commercial world, as the service life of components is relatively reduced due to fre- quent changes in the customer demand as well as product design, these innovative technologies have made significant strides for the past few years with immense relevance to design creativity, digital fabrication, and time-compression with varieties of product. As per definition of AM, these processes involve the fabrication of three-dimensional parts through material addition in the form of thin layers. AM technologies are being widely used for the fabrication of functional/non-functional parts with a variety of materials such as polymers, metals, ceramics and thereby combinations. The parts thus fabricated could be used for vari- ous end-user applications such as architecture, construction, industrial design, automotive, aerospace, military, engineering, dental and medical industries, biotech (human tissue replacement), fashion, footwear, jewel- lery, eyewear, education, geographic information systems, food and many other fields. This book highlights the latest innovations in the area of AM along with basic fundamentals, mathematical modelling, suitable numeri- cal problems and future scope/directions, especially for undergraduate and postgraduate students. In spite of the best of our efforts, there are bound to be some mis- takes. The same may kindly be brought to our notice for rectification. We sincerely hope that Additive Manufacturing: Applications and Innovations, which is of the Manufacturing Design and Technology Series meets the expectations of readers on this vital subject of production technology. vii Editors Rupinder Singh received his PhD degree in mechanical engineering in 2006 from Thapar Institute of Engineering and Technology, Patiala (India), the MTech degree in production engineering in 2001, and the BTech production engineering degree in 1999 from the Punjab Technical University, Jalandhar (India). He is a chartered engineer with the Institution of Engineers (India). Currently, he is Professor of the Department of Production Engineering at the Guru Nanak Dev Engineering College, Ludhiana (India). He has more than 17 years of teach- ing and research experience in manufacturing and production engineer- ing with special emphasis in additive manufacturing. Dr. Singh’s interests are rapid casting, nontraditional machining and maintenance engineer- ing. He has guided large numbers of PhD and masters students as well as coordinated and participated in 18 research projects. Dr. Singh has received several scientific and research awards. He is the editor-in-chief of 2 international journals, guest editor of 4 journals, book editor and scien- tific advisor to 2 international journals. Presently, he is an editorial board member of 5 international journals and acts as reviewer for more than 10 prestigious Web of Science journals. In addition, Dr. Singh authored more than 20 books, 50 book chapters and 424 articles in journals and confer- ences (h-index 27+/2700+ citations). ix
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