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Absorbent Technology PDF

501 Pages·2002·25.752 MB·English
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TEXTILE SCIENCE AND TECHNOLOGY 13 ABSORBENT TECHNOLOGY EDITED BY P.K. CHATTERJEE Nutech International Co. East Brunswick, NJ 08816, USA and B.S. GUPTA North Carolina State University Raleigh, NC 27695, USA 2002 ) ELSEVIER Amsterdam - Boston - London - New York - Oxford - Paris TEXTILE SCIENCE AND TECHNOLOGY 13 ABSORBENT TECHNOLOGY EDITED BY P.K. CHATTERJEE Nutech International Co. East Brunswick, NJ 08816, USA and B.S. GUPTA North Carolina State University Raleigh, NC 27695, USA 2002 ) ELSEVIER Amsterdam - Boston - London - New York - Oxford - Paris ELSEVIER SCIENCE B.V. Sara Burgerhartstraat 25 P.O. Box 211, 1000 AE Amsterdam, The Netherlands © 2002 Elsevier Science B.V. All rights reserved. This work is protected under copyright by Elsevier Science, and the following terms and conditions apply to its use: Photocopying Single photocopies of single chapters may be made for personal use as allowed by national copyright laws. Permission of the Publisher and payment of a fee is required for all other photocopying, including multiple or systematic copying, copying for advertising or promotional purposes, resale, and all forms of document delivery. Special rates are available for educational institutions that wish to make photocopies for non-profit educational classroom use. Permissions may be sought directly from Elsevier Science Rights & Permissions Department, PO Box 800, Oxford OX5 1DX, UK; phone: (+44) 1865 843830, fax: (+44) 1865 853333, e-mail: [email protected]. You may also contact Global Rights directly through Elsevier's home page (http://www.elsevier.com), by selecting 'Obtaining Permissions'. In the USA, users may clear permissions and make payments through the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, USA; phone: (978) 7508400, fax: (978) 7504744, and in the UK through the Copyright Licensing Agency Rapid Clearance Service (CLARCS), 90 Tottenham Court Road, London W1P 0LP, UK; phone: (+44) 171 631 5555; fax: (+44) 171 631 5500. Other countries may have a local reprographic rights agency for payments. Derivative Works Tables of contents may be reproduced for internal circulation, but permission of Elsevier Science is required for external resale or distribution of such material. Permission of the Publisher is required for all other derivative works, including compilations and translations. Electronic Storage or Usage Permission of the Publisher is required to store or use electronically any material contained in this work, including any chapter or part of a chapter. Except as outlined above, no part of this work may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior written permission of the Publisher. Address permissions requests to: Elsevier Science Rights & Permissions Department, at the mail, fax and e-mail addresses noted above. Notice No responsibility is assumed by the Publisher for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any methods, products, instructions or ideas contained in the material herein. Because of rapid advances in the medical sciences, in particular, independent verification of diagnoses and drug dosages should be made. First edition 2002 Library of Congress Cataloging in Publication Data A catalog record from the Library of Congress has been applied for. ISBN: 0-444-50000-6 @~ The paper used in this publication meets the requirements of ANSI/NISO Z39.48-1992 (Permanence of Paper). Printed in The Netherlands. TEXTILE SCIENCE AND TECHNOLOGY 13 ABSORBENT TECHNOLOGY TEXTILE SCIENCE AND TECHNOLOGY Volume 1 Open-end Spinning by V.Rohlena et al. Volume 2 Processing of Polyester Fibres by O. Pajgrt and B. Reichst&dter Volume 3 Shuttleless Weaving Machines by 0. Talava~ek and V. Svat~/ Volume 4 Fluorescent Brightening Agents by R. Williamson Volume 5 Polypropylene Fibres - Science and Technology by M. Ahmed Volume 6 Production and Applications of Polypropylene Textiles by O. Pajgrt et ai. Volume 7 Absorbency edited by P.K. Chatterjee Volume 8 Needle Punching Textile Technology by V. Mr,~tina and F. Fejgl Volume 9 Industrial Textiles edited by J. ,Sv6dov~ Volume 10 Modified Polyester Fibres by J. Militk~/et al. Volume 11 Textile Processing and Properties: Preparation, Dyeing, Finishing and Performance byT.L. Vigo Volume 12 Chemical Technology in the Pre-treatment Processes of Textiles by S.R. Karmakar Volume 13 Absorbent Technology edited by P.K, Chatterjee and B.S. Gupta Preface During the past two decades the disposable absorbent market has grown considerably and become highly competitive. New products appeared in the market with newly developed materials and more sophisticated structural designs. The challenge to remain competitive in this business primarily depends on how well the fundamental science and technology in this field are implemented to attain the product and process innovations. This book will serve the function of providing fundamental scientific and engineering information that are needed to develop and bring into the market place new and innovative absorbent materials and structures. It has all the aspects of absorbency that are essential to understanding the attributes of any absorbent materials or composites and to designing new products with unique characteristics. The book contains some chapters, thoroughly revised, taken from an earlier edition entitled "Absorbency" published in 1985 by Elsevier Science Publisher and some new chapters that discuss more recent developments on the subject. The chapters are arranged in a sequence that facilitates a reader to advance progressively through fundamental theories of absorbency to more practical aspects of the technology. Each chapter provides the cun'ent status of the technology as well as the future prospects that would stimulate further research in the subject area. The book is intended for both the academic and the industrial scientists and engineers engaged in research and development on absorbency and absorbent products. Our special thanks go to individual authors of the chapters of the current book as well as those who contributed in the previous edition. We would like to express our appreciation to Elsevier Science Publisher for providing us with the opportunity to participate in this publication. One of us (BSG) would like to extend his appreciation to the management of the Department of Textiles Engineering, Chemistry and Science, College of Textiles, North Carolina State University, for its encouragement and support. Our acknowledgement and appreciation are also due to Dr. Sumedha Gupta Ariely for many helpful suggestions during the review of chapters and the cooperation of Ajit Moghe and Chad Wade in preparing many drawings and photographs and providing assistance all along, as needed. We would like to express our sincere thanks to Mrs. Susan Olsen who assisted us with secretarial help all through the preparation of the present manuscript. And, finally, we take this opportunity to express our deep appreciation to our families for their understanding and support during the course of this project that required many long hours of activities during evenings and weekends. East Brunswick, New Jersey Pronoy K. Chatterjee Raleigh, North Carolina Bhupender S. Gupta October 2001 This Page Intentionally Left Blank vii List of Contributors JOHN C. BERG Department of Chemical Engineering, Box 351750, University of Washington, Seattle, WA 98195, USA PRONOY K. CHATTERJEE Nutech International Co., 331 McDowell Drive, East Brunswick, NJ 08816, USA W. M. DOANE National Center for Agricultural Utilization Research, USDA-ARS, Peoria, IL 61604, USA GEORGE. F. FANTA National Center for Agricultural Utilization Research, USDA-ARS, Peoria, IL 61604, USA BHUPENDER S. GUPTA Department of Textile Engineering, Chemistry and Science, College of Textiles, North Carolina State University, Raleigh, NC 27695-8301, USA SACH KANGOVI Simutel Associates, P. O. Box 252, Princeton Junction, NJ 08550, USA LUDWIG REBENFELD TR1/Princeton, P. O. Box 625, Princeton, NJ 08542, USA ANTHONY M. SCHWARTZ Nutech International Co., 331 McDowell Drive, East Brunswick, NJ 08816, USA D. K. SMITH Smith, Johnson & Associates, 2709 Edgewood, Provo, UT 84604, USA VIVIAN T. STANNETT Chemical Engineering Department, North Carolina State University, Raleigh, NC 27695, USA THOMAS L. STAPLES Superabsorbents R & D, The Dow Chemical Company, Midland, M148674, USA RAYMOND A. YOUNG Department of Forest Ecology and Management, University of Wisconsin, Madison, WI 53706, USA This Page Intentionally Left Blank Contents Preface v List of Contributors vii Introduction xi Porous Structure and Liquid Flow Models Pronoy K. Chatterjee and Bhupender S. Gupta II. Surface Tension and Surface Energy Anthony M. Schwartz 57 III. Fluid Absorption in High Bulk Nonwovens Bhupender S. Gupta 93 IV. Introduction to Computational Modeling and Its Applications in Absorbent Technology Sach Kangovi 129 g. The Role of Surfactants John C. Berg 149 VI. Fibers and Fibrous Materials Ludwig Rebenfeld 199 VII. Cross-linked Cellulose and Cellulose Derivatives Raymond A. Young 233 VIII. Synthetic Superabsorbents Thomas L. Staples and Pronoy K. Chatterjee 283 IX. Polymer Grafted Cellulose and Starch Vivian T. Stannett, G. F. Fanta, W. M. Doane and Pronoy K. Chatterjee 323 Xo Nonwovens in Absorbent Materials Bhupender S. Gupta and D. K. Smith 349 XI. Measurement Techniques for Absorbent Materials and Products Bhupender S. Gupta and Pronoy K. Chatterjee 389 XII. Products and Technology Perspective Pronoy K. Chatterjee 447 Subject Index 479

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