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A textbook of internal combustion engines : (including air compressors and gas turbines and jet propulsion : S.I. units PDF

1030 Pages·2016·19.548 MB·English
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INTERNAL COMBUSTION ENGINES (Including Air Compressors, Gas Turbines and Jet Propulsion) INTERNAL COMBUSTION ENGINES (Including Air Compressors, Gas Turbines and Jet Propulsion) [A textbook for the students preparing for B.Tech, B.E., AMIE, UPSC (Engg. Services) and GATE Examinations] SI UNITS By Er. R.K. RAJPUT M.E. (Hons.), Gold Medallist, Grad. (Mech. Engg. & Elect. Engg.); M.I.E. (India); M.S.E.S.I.; M.I.S.T.E.; C.E. (India) Recipient of: “Best Teacher (Academic) Award” “Distinguished Author Award” “Jawahar Lal Nehru Memorial Gold Medal” for an outstanding research paper (Institution of Engineers–India) Principal (Formerly):  Thapar Polytechnic College;  Punjab College of Information Technology, PATIALA LAXMI PUBLICATIONS (P) LTD (An ISO 9001:2008 Company) BENGALURU ● CHENNAI ● COCHIN ● GUWAHATI ● HYDERABAD JALANDHAR ● KOLKATA ● LUCKNOW ● MUMBAI ● RANCHI ● NEW DELHI BOSTON (USA) ● ACCRA (GHANA) ● NAIROBI (KENYA) A TEXTBOOK OF INTERNAL COMBUSTION ENGINES © by Laxmi Publications (P) Ltd. All rights reserved including those of translation into other languages. In accordance with the Copyright (Amendment) Act, 2012, no part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise. Any such act or scanning, uploading, and or electronic sharing of any part of this book without the permission of the publisher constitutes unlawful piracy and theft of the copyright holder’s intellectual property. If you would like to use material from the book (other than for review purposes), prior written permission must be obtained from the publishers. Printed and bound in India Typeset at Goswami Associates, Delhi First Edition: 2005, Second Edition : 2007, Third Edition : 2016 ISBN 81-318-0066-0 Limits of Liability/Disclaimer of Warranty: The publisher and the author make no representation or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties. The advice, strategies, and activities contained herein may not be suitable for every situation. In performing activities adult supervision must be sought. Likewise, common sense and care are essential to the conduct of any and all activities, whether described in this book or otherwise. Neither the publisher nor the author shall be liable or assumes any responsibility for any injuries or damages arising here from. The fact that an organization or Website if referred to in this work as a citation and/or a potential source of further information does not mean that the author or the publisher endorses the information the organization or Website may provide or recommendations it may make. Further, readers must be aware that the Internet Websites listed in this work may have changed or disappeared between when this work was written and when it is read. All trademarks, logos or any other mark such as Vibgyor, USP, Amanda, Golden Bells, Firewall Media, Mercury, Trinity, Laxmi appearing in this work are trademarks and intellectual property owned by or licensed to Laxmi Publications, its subsidiaries or affiliates. Notwithstanding this disclaimer, all other names and marks mentioned in this work are the trade names, trademarks or service marks of their respective owners. & Bengaluru 080-26 75 69 30 & Chennai 044-24 34 47 26, 24 35 95 07 & Cochin 0484-237 70 04, 405 13 03 & Guwahati 0361-254 36 69, 251 38 81 s e & Hyderabad 040-27 55 53 83, 27 55 53 93 h c an & Jalandhar 0181-222 12 72 r B & Kolkata 033-22 27 43 84 & Lucknow 0522-220 99 16 & Mumbai 022-24 91 54 15, 24 92 78 69 & Ranchi 0651-220 44 64 Published in india by Laxmi Publications (P) Ltd. (An ISO 9001:2008 Company) 113, GOLDEN HOUSE, DARYAGANJ, NEW DELHI - 110002, INDIA Telephone : 91-11-4353 2500, 4353 2501 Fax : 91-11-2325 2572, 4353 2528 C— www.laxmipublications.com [email protected] Printed at: CONTENTS Chapter Pages 1. BASIC CONCEPTS OF THERMODYNAMICS 1–32 1.1. Definition of Thermodynamics ... 1 1.2. Thermodynamic Systems ... 2 1.2.1. System, boundary and surroundings ... 2 1.2.2. Closed system ... 2 1.2.3. Open system ... 2 1.2.4. Isolated system ... 3 1.2.5. Adiabatic system ... 3 1.2.6. Homogeneous system ... 3 1.2.7. Heterogeneous system ... 3 1.3. Pure Substance ... 3 1.4. Thermodynamic Equilibrium ... 3 1.5. Properties of Systems ... 3 1.6. State ... 4 1.7. Process ... 4 1.8. Cycle ... 4 1.9. Point Function ... 5 1.10. Path Function ... 5 1.11. Temperature ... 5 1.12. Zeroth Law of Thermodynamics ... 6 1.13. Pressure ... 6 1.13.1. Definition of pressure ... 6 1.13.2. Unit of pressure ... 7 1.13.3. Types of pressure measurement devices ... 7 1.14. Reversible and Irreversible Processes ... 8 1.15. Energy, Work and Heat ... 9 1.15.1. Energy ... 9 1.15.2. Work and heat ... 9 1.16. First Law of Thermodynamics ... 10 1.17. The Perfect Gas ... 11 1.17.1. The characteristic equation of state ... 11 1.17.2. Specific heats ... 12 1.17.3. Joule’s law ... 13 1.17.4. Relationship between two specific heats ... 13 1.17.5. Enthalpy ... 14 1.17.6. Ratio of specific heats ... 15 ( v ) ( vi ) Chapter Pages 1.18. Steady Flow Energy Equation (S.F.E.E.) ... 16 1.18.1. Energy relations for flow process ... 17 1.19. Limitations of First Law of Thermodynamics ... 18 1.20. Performance of Heat Engine and Reversed Heat Engine ... 18 1.21. Statements of Second Law of Thermodynamics ... 19 1.21.1. Clausius statement ... 19 1.21.2. Kelvin-Planck statement ... 20 1.22. Entropy ... 20 1.22.1. Introduction ... 20 1.22.2. Temperature-entropy diagram ... 20 1.22.3. Characteristics of entropy ... 21 1.23. The Third Law of Thermodynamics ... 21 1.24. Available and Unavailable Energy ... 22 Highlights ... 23 Objective Type Questions ... 25 Theoretical Questions ... 32 2. INTRODUCTION TO INTERNAL COMBUSTION ENGINES 33–84 2.1. Heat Engines ... 33 2.2. Development of I.C. Engines ... 35 2.3. Classification of I.C. Engines ... 35 2.4. Application of I.C. Engines ... 38 2.5. Engine Cycle-Energy Balance ... 39 2.6. Basic Idea of I.C. Engines ... 40 2.7. Different Parts of I.C. Engines ... 41 2.8. Terms Connected with I.C. Engines ... 66 2.9. Working Cycles ... 68 2.10. Indicator Diagram ... 69 2.11. Four Stroke Cycle Engines ... 69 2.12. Two Stroke Cycle Engines ... 75 2.13. Intake for Compression Ignition Engines ... 77 2.14. Comparison of Four Stroke and Two Stroke Cycle Engines ... 78 2.15. Comparison of Spark Ignition (S.I.) and Compression Ignition (C.I.) Engines ... 79 2.16. Comparison between a Petrol Engine and a Diesel Engine ... 81 2.17. How to Tell a Two Stroke Cycle Engine from a Four Stroke Cycle Engine ? ... 81 Highlights ... 82 Objective Type Questions ... 83 Theoretical Questions ... 84 3. AIR STANDARD CYCLES 85–161 3.1. Definition of a Cycle ... 85 3.2. Air Standard Efficiency ... 85 3.3. The Carnot Cycle ... 86 3.4. Constant Volume or Otto Cycle ... 94 ( vii) Chapter Pages 3.5. Constant Pressure or Diesel Cycle ... 110 3.6. Dual Combustion Cycle ... 120 3.7. Comparison of Otto, Diesel and Dual Combustion Cycles ... 136 3.7.1. Efficiency versus compression ratio ... 136 3.7.2. For the same compression ratio and the same heat input ... 137 3.7.3. For constant maximum pressure and heat supplied ... 137 3.8. Atkinson Cycle ... 138 3.9. Ericsson Cycle ... 141 3.10. Brayton Cycle ... 142 3.11. Stirling Cycle ... 153 3.12. Miller Cycle ... 155 3.13. Lenoir Cycle ... 156 Highlights ... 158 Objective Type Questions ... 158 Theoretical Questions ... 159 Unsolved Examples ... 160 4. FUEL-AIR AND ACTUAL CYCLES 162–200 4.1. Fuel-air Cycles ... 162 4.1.1. Introduction ... 162 4.1.2. Factors considered for fuel-air cycle calculations ... 162 4.1.3. Assumptions made for fuel-air cycle analysis ... 163 4.1.4. Importance of fuel-air cycle ... 163 4.1.5. Variable specific heats ... 163 4.1.6. Effect of variation of specific heats ... 170 4.1.7. Dissociation ... 171 4.1.8. Thermal efficiency and fuel consumption ... 172 4.1.9. Effect of common engine variables ... 173 4.1.10. Characteristics of constant volume fuel-air cycle ... 178 4.1.11. Combustion charts ... 178 4.1.12. Gas tables ... 178 4.2. Actual Cycles ... 181 4.2.1. Introduction ... 181 4.2.2. Causes of deviation of actual cycles from fuel-air cycles ... 181 4.2.3. Real fuel-air engine cycles ... 181 4.2.4. Difference between real cycle and fuel-air cycle ... 182 4.2.5. Comparison of operations and working media for ‘air cycle’, fuel-air cycle’ and ‘actual cycle’ of S.I. engines ... 185 Highlights ... 197 Objective Type Questions ... 197 Theoretical Questions ... 198 Unsolved Examples ... 199 5. COMBUSTION IN S.I. ENGINES 201–225 5.1. Introduction ... 201 5.1.1. Definition of combustion ... 201 5.1.2. Ignition limits ... 201 ( viii) Chapter Pages 5.2. Combustion Phenomenon ... 202 5.2.1. Normal combustion ... 202 5.2.2. Abnormal combustion ... 204 5.3. Effect of Engine Variables on Ignition Lag ... 204 5.4. Spark Advance and Factors Affecting Ignition Timing ... 205 5.5. Pre-ignition ... 205 5.6. Detonation ... 208 5.6.1. Introduction ... 208 5.6.2. Process of detonation or knocking ... 208 5.6.3. Theories of detonation ... 210 5.6.4. Effects of detonation ... 210 5.6.5. Factors affecting detonation/knocks ... 210 5.7. Performance Number (PN) ... 211 5.8. Highest Useful Compression Ratio (HUCR) ... 211 5.9. Combustion Chamber Design—S.I. Engines ... 211 5.9.1. Induction swirl ... 212 5.9.2. Squish and tumble ... 213 5.9.3. Quench area ... 213 5.9.4. Turbulence ... 214 5.9.5. Flame propagation ... 215 5.9.6. Swirl ratio ... 215 5.9.7. Surface-to-volume ratio ... 215 5.9.8. Stroke-to-bore ratio ... 216 5.9.9. Compression ratio (C.R.) ... 216 5.10. Some Types of Combustion Chambers ... 218 5.10.1. Divided combustion chambers ... 220 Highlights ... 223 Objective Type Questions ... 224 Theoretical Questions ... 225 6. COMBUSTION IN C.I. ENGINES 226–247 6.1. Introduction ... 226 6.2. Combustion Phenomenon in C.I. Engines ... 227 6.3. Fundamentals of the Combustion Process in Diesel Engines ... 230 6.4. Delay Period (or Ignition Lag) in C.I. Engines ... 234 6.5. Diesel Knock ... 236 6.6. C.I. Engine Combustion Chambers ... 237 6.6.1. Primary considerations in the design of combustion chambers for C.I. engines ... 237 6.6.2. Basic methods of generating air swirl in C.I. engines combustion chambers ... 238 6.6.3. Types of combustion chambers ... 240 6.7. Cold Starting of C.I. Engines ... 244 Highlights ... 245 Objective Type Questions ... 246 Theoretical Questions ... 246

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