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A Guide to the Automation Body of Knowledge PDF

778 Pages·2018·16.944 MB·English
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32:50. 32:50. Notice The information presented in this publication is for the general education of the reader. Because neither the author nor the publisher has any control over the use of the information by the reader, both the author and the publisher disclaim any and all liability of any kind arising out of such use. The reader is expected to exercise sound professional judgment in using any of the information presented in a particular application. Additionally, neither the author nor the publisher has investigated or considered the effect of any patents on the ability of the reader to use any of the information in a particular application. The reader is responsible for reviewing any possible patents that may affect any particular use of the information presented. Any references to commercial products in the work are cited as examples only. Neither the author nor the publisher endorses any referenced commercial product. Any trademarks or tradenames referenced in this publication, even without specific indication thereof, belong to the respective owner of the mark or name and are protected by law. Neither the author nor the publisher makes any representation regarding the availability of any referenced commercial product at any time. The manufacturer’s instructions on the use of any commercial product must be followed at all times, even if in conflict with the information in this publication. The opinions expressed in this book are the author’s own and do not reflect the view of the International Society of Automation. Copyright © 2018 International Society of Automation (ISA) All rights reserved. Printed in the United States of America. 10 9 8 7 6 5 4 3 2 ISBN 978-1-941546-91-8 No part of this work may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the publisher. ISA 67 T. W. Alexander Drive P.O. Box 12277 Research Triangle Park, NC 27709 Library of Congress Cataloging-in-Publication Data in process 32:50. About the Editors Nicholas P. Sands PE, CAP, ISA Fellow Nick Sands is currently a senior manufacturing technology fellow with more than 27 years at DuPont, working in a variety of automation roles at several different businesses and plants. He has helped develop several company standards and best practices in the areas of automation competency, safety instrumented systems, alarm management, and process safety. Sands has been involved with the International Society of Automation (ISA) for more than 25 years, working on standards committees, including ISA18, ISA101, ISA84, and ISA105, as well as training courses, the ISA Certified Automation Professional (CAP) certification, and section and division events. His path to automation started when he earned a BS in Chemical Engineering from Virginia Tech. Ian Verhappen P Eng, CAP, ISA Fellow After receiving a BS in Chemical Engineering with a focus on process control, Ian Verhappen’s career has included stints in all three aspects of the automation industry: end user, supplier, and engineering consultant. Verhappen has been an active ISA volunteer for more than 25 years, learning from and sharing his knowledge with other automation professionals as an author, presenter, international speaker, and volunteer leader. Through a combination of engineering work, standards committee involvement, and a desire for continuous learning, Verhappen has been involved in all facets of the process automation industry from field devices, including process analyzers, to controllers to the communication networks connecting these elements together. A Guide to the Automation Body of Knowledge is a small way to share this continuous learning and 33:35. pass along the expertise gained from all those who have helped develop the body of knowledge used to edit this edition. 33:35. Preface to the Third Edition It has been some years since the second edition was published in 2006. Times have changed. We have changed. Technology has changed. Standards have changed. Some areas of standards changes include; alarm management, human machine interface design, procedural automation, and intelligent device management. Another change, in 2009, we lost the pioneer of A Guide to the Automation Body of Knowledge and the Certified Automation Professional (CAP) program, my friend, Vernon Trevathan. He had a vision of defining automation engineering and developing automation engineers. With the changes in technology, it is clear that the trend of increasing automation will continue into the future. What is not clear, is how to support that trend with capable engineers and technicians. This guide is a step towards a solution. The purpose of this edition is the same as that of the first edition, to provide a broad overview of automation, broader than just instrumentation or process control, to include topics like HAZOP studies, operator training, and operator effectiveness. The chapters are written by experts who share their insights in a few pages. The third edition was quite a project for many reasons. It was eventually successful because of the hard work and dedication of Susan Colwell and Liegh Elrod of the ISA staff, and the unstoppable force of automation that is my co-editor Ian Verhappen. Every chapter has been updated and some new chapters have been added. It is my hope that you find this guide to be a useful quick reference for the topics you know, and an overview for the topics you seek to learn. May you enjoy reading this third edition, and I hope Vernon enjoys it as well. Nicholas P. Sands May 2018 33:43. Contents About the Editors Preface I – Control Basics 1 Control System Documentation By Frederick A. Meier and Clifford A. Meier Reasons for Documentation Types of Documentation Process Flow Diagram (PFD) Piping and Instrument Diagrams (P&IDs) Instrument Lists Specification Forms Logic Diagrams Location Plans (Instrument Location Drawings) Installation Details Loop Diagrams Standards and Regulations Other Resources About the Authors 2 Continuous Control By Harold Wade Introduction Process Characteristics Feedback Control Controller Tuning Advanced Regulatory Control 33:09. Further Information About the Author 3 Control of Batch Processes By P. Hunter Vegas, PE What Is a Batch Process? Controlling a Batch Process What Is ANSI/ISA-88.00.01? Applying ANSI/ISA-88.00.01 Summary Further Information About the Author 4 Discrete Control By Kelvin T. Erickson, PhD Introduction Ladder Logic Function Block Diagram Structured Text Instruction List Sequential Problems Further Information About the Author II – Field Devices 5 Measurement Uncertainty By Ronald H. Dieck Introduction Error Measurement Uncertainty (Accuracy) Calculation Example Summary Definitions References Further Information About the Author 6 Process Transmitters By Donald R. Gillum 33:09. Introduction Pressure and Differential Pressure Transmitters Level Measurement Hydraulic Head Level Measurement Fluid Flow Measurement Technology Temperature Conclusion Further Information About the Author 7 Analytical Instrumentation By James F. Tatera Introduction Sample Point Selection Instrument Selection Sample Conditioning Systems Process Analytical System Installation Maintenance Utilization of Results Further Information About the Author 8 Control Valves By Hans D. Baumann Valve Types Actuators Accessories Further Information About the Author 9 Motor and Drive Control By Dave Polka and Donald G. Dunn Introduction DC Motors and Their Principles of Operation DC Motor Types AC Motors and Their Principles of Operation AC Motor Types Choosing the Right Motor Adjustable Speed Drives (Electronic DC) 33:09.

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