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72nd Conference on Glass Problems. Ceramic Engineering and Science Proceedings, Volume 33, Issue 1 PDF

274 Pages·2012·13.52 MB·English
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72nd Conference on Glass Problems 72nd Conference on Glass Problems A Collection of Papers Presented at the 72nd Conference on Glass Problems The Ohio State University, Columbus, Ohio October 18-19, 2011 Edited by Charles H. Drummond, III WILEY A John Wiley & Sons, Inc., Publication Copyright © 2012 by The American Ceramic Society. All rights reserved. Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, or online at http://www.wiley.com/go/permission. Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages. For general information on our other products and services or for technical support, please contact our Customer Care Department within the United States at (800) 762-2974, outside the United States at (317) 572-3993 or fax (317) 572-4002. Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic formats. For more information about Wiley products, visit our web site at www.wiley.com. Library of Congress Cataloging-in-Publication Data is available. ISBN: 978-1-118-20587-7 ISBN: 978-1-118-37710-9 (special edition) ISSN: 0196-6219 Printed in the United States of America. 10 9 8 7 6 5 4 3 21 Contents Foreword ix Preface xi Acknowledgments xiii GLASS MELTING Optimization of Burners in Oxygen-Gas Fired Glass Furnace 3 Marco van Kersbergen, Ruud Beerkens, Wladimir Sarmiento-Darkin, and Hisashi Kobayashi Future Energy-Efficient and Low-Emissions Glass Melting Processes 15 Ruud Beerkens, Hans van Limpt, Adriaan Lankhorst, and Piet van Santen Mathematical Modeling to Optimize a Furnace Length by Width Ratio 33 Erik Muijsenberg, Marketa Muijsenberg, Tomas Krobot, and Glenn Neff A Summary of Almost 50 Years of Glass Furnace Preheating 53 George Kopser Is 50% Energy Efficiency Improvement Possible in the Glass Product 65 and Production Chain in 2030? Leon Wijshoff REFRACTORIES Conception of Modern Glass Furnace Regenerators 75 Stefan Postrach, Elias Carillo, Mathew Wheeler, and Götz Heilemann New Cruciform Solutions to Upgrade Your Regenerator 91 D. Lechevalier, I. Cabodi, O. Citti, M. Gaubil, and J. Poiret Bonded Solutions for the Container Market 105 Thierry Azencot and Michele Blackburn Low-Cost Fused Cast Refractories: Some Peculiarities and 113 Connection with Glass Defects P. Carlo Ratto Mullite, Spinel & Calcium Aluminate—Leading the Way for Long Campaign/Energy Efficient Modern Glass Furnace Construction 121 Chris Windle, Trevor Wilson, and Rhiannon Webster MoZr0 —A New Material for Glass Melting Electrodes and 135 2 Molybdenum Glass Tank Reinforcements—Experiences and Insights Mike Ferullo and Rudolf Holzknecht PROCESS CONTROL Changing of Gob Temperature from Spout to Blank 147 Gesine Bergmann, Hayo Müller-Simon, Nils-Holger Löber, and Kristina Kessler High Viscosity Glass Sheet Fabrication 159 Daniel Hawtof Closed Loop Control of Blank Mold Temperatures 167 Jonathan Simon and Braden McDermott LEGISLATION, SAFETY, AND EMISSIONS The U.S. Policy and Political Landscape and Its Potential Impacts 179 on the Glass Industry: Through a Glass Darkly Shelley N. Fidler and Marisa Hecht Achieving a Global Corporate Safety Culture 187 Jeff Hannis Emission Monitoring in the Glass Industry 193 Steve Roosz RECYCLING AND BATCH WETTING Design of a New 25 Ton per Hour Waste Glass Processing Plant for 205 Rumpke Christian Makari and Stefan Ebner Glass Recycling Technology of Today 217 Hoser Moser vi · 72nd Conference on Glass Problems Cord Testing using Thermal Shock: Virtue or Vice? 221 Gary L. Smay and Henry M. Dimmick, Jr. To Wet or Not to Wet, That is the Question—Part B—Using 231 Dry Batch Douglas H. Davis and Christopher J. Hoyle Batch Wetting—Another Point of View 243 John Brown, Hisashi Kobayashi, Wladimir Sarmiento-Darkin, and Matthias Lindig Author Index 257 72nd Conference on Glass Problems · vii

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