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65th Conference on Glass Problems. A Collection of Papers Presented at the 65th Conference on Glass Problems, The... PDF

202 Pages·2008·22.612 MB·English
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65th Conference on Glass Problems A Collection of Papers Presented at the 65th Conference on Glass Problems, The Ohio State Univetsitx Columbus, Ohio (October 19-20, 2004) Editor Charles H. Drummond, 111 Published by The American Ceramic Society PO Box 6136 Westerville, Ohio 43086-613 6 www.ceramlcs.org This Page Intentionally Left Blank 65th Conference on Glass Problems A Collection of Papers Presented at the 65th Conference on Glass Problems, The Ohio State Univetsitx Columbus, Ohio (October 19-20, 2004) Editor Charles H. Drummond, 111 Published by The American Ceramic Society PO Box 6136 Westerville, Ohio 43086-613 6 www.ceramlcs.org Editorial and Circulation Offices PO Box 6136 Westerville, Ohio 43086-6136 Contact Information Customer Service: 614-794-5090 Fax: 61 4-794-5892 E-mail: [email protected] Website: www.ceramics.org Ceramic Engineering & Science Proceedings (CESP) (ISSN is published 01 96-6219 ) nine times a year by The American Ceramic Society, PO Box Westerville, Ohio 6136, www.ceramics.org. Periodicals postage paid at Westerville, Ohio and addi- 43086-6136; tional mailing offices. The American Ceramic Society assumes no responsibility for the statements and opin- ions advanced by the contributors to its publications. Papers for this issue were submit- ted by the authors. Any errors or omissions are the responsibility of the authors. Change of Address: Please send address changes to Ceramic Engineering and Science Proceedings, PO Box Westerville, Ohio or by e-mail to 6136, 43086-6136, [email protected]. Subscription rates: One year (ACerS member in North America. Add $40 $295 $236) for subscriptions outside North America. In Canada, add GST (registration number Rl23994618) Single Issues: Single issues may be purchased online at www.ceramics.org or by call- ing Customer Service at 614-794-5890. Copies: Authorization to photocopy items for internal or personal use beyond the limits of Sections or of the US. Copyright Law is granted by The American Ceramic 107 108 Society, ISS provided that the appropriate fee is paid directly to Copyright 0196-6219, Clearance Center, Inc., Rosewood Dr., Danvers, MA USA; 222 01923, 978-750-8400; www.copyright.com. Prior to photocopying items for educational classroom use, please cont Copyright Clearance Center, Inc. This consent does not extend to copying items for general distribution, or for advertising or promotional purposes, or to republishing items in whole or in part in any work in any format. Please direct republication or spe- cial copying permission requests to the Staff Director, Technical Publications, The American Ceramic Society, PO Box Westerville, Ohio USA. 6136, 43086-6136. Indexing: An index of each issue appears at www.ceramics.org/ctindex.asp. Contributors: Each issue contains a collection of technical papers in a general area of interest. These papers are of practical value for the ceramic industries and the general public. The issues are based on the proceedings of a conference. Both The American Ceramic Society and the non-Society conferences provide these technical papers. Each issue is organized by an editor(s), who selects and edits material from the confer- ence proceedings. The opinions expressed are entirely those of the presenters. There is no other review prior to publication. Author guidelines are available on request. Postmaster: Please send address changes to Ceramic Engineering and Science Proceedings, PO Box Westerville, Ohio Form requested. 613, 43086-613. 3579 Copyright 0 The American Ceramic Society. All rights reserved. 2005, 65th Conference on Glass Problems 65th Conference on Glass Problems Copyright 2005. The American Ceramic Society. All rights reserved. Statements of fact and opinion are the responsibilityo f the authors alone and do not imply an opinion on the part of the officers, staff or members of The American Ceramic Society. The American Ceramic Society assumes no responsibility for the statements and opinions advanced by the contributors to its publications or by the speakers at its programs; nor does The American Ceramic Society assume any liability for losses or injuries suffered by attendees at its meetings. Registered names and trademarks, etc., used in this publication, even without specific indication thereof, are not to be consid- ered unprotected by the law. Mention of trade names of commercial products does not constitute endorsement or recommendation for use by the publishers, editors or authors. Final determination of the suitability of any information, procedure or product for use contemplated by any user, and the manner of that use, is the sole responsibility of the user. This book is intended for informational purposes only. Expert advice should be obtained at all times when implementation is being considered, particularly where hazardous materials or processes are encountered. No part of this book may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, microfilming, record- ing or otherwise, without written permission from the publisher. Authorization to photocopy for internal or personal use beyond the limits of Sections 107 and 108 of the U.S. Copyright Law is granted by The American Ceramic Society, provided that the appropriate fee is paid directly to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923 U.S.A., www.copyright.com. Prior to photocopying items for educational classroom use, please contact Copyright Clearance Center, Inc. This consent does not extend to copying items for general distribution or for advertising or promotional purposed or to republishing items in whole or in part in any work in any format. Please direct republication or special copying permission requests to Staff Director, Technical Publications, The American Ceramic Society, PO Box 613 6, Westerville, Ohio 43086-6136, USA. For information on ordering titles published by The American Ceramic Society, or to request a publications catalog, please call 614 -794-5890, or visit www.ceramics.org ISSN 0196-6219 ISBN 1-57898-238-9 Cover image: Glass art by Dale Chihuly from his recent exihibition at Franklin Park Conservatory in Columbus, Ohio. Photographer Terry Rishel. iv 65th Conference on Glass Problems Cents Foreword .................................................... vii Preface ...................................................... ix Acknowledgements ............................................. x Advanced Feeder Control Using Fast Simulation Models ................1 Oscar Verheijen, Olaf Op den Camp, Ruud Beerkens, Ton Back, and Leo Huisman Application of IR-Sensors in Container Glass Forming Process .......... 11 Joop Dalstra ...... Transmitted and Reflected Distortion of Float and Laminated Glass 25 Ulrich Pingel and Peter Ackroyd Inspection: Going Beyond Just Finding Defects ...................... 37 Christian von Ah Quality and Glass Production Improvements Through Statistical Process Control at Fevisa in Mexico ............... 45 Jesus A. Ponce de Leon and Juan Rafael Silva-Garcia Application of Microwaves in Glass Conditioning ..................... 63 Peter Vilk ................ The Development of the Emhart Glass 340 Forehearth 71 John McMinn ........................... New Developments in Stirrer Technology 81 Duncan R. Coupland and Paul Williams Spinel Refractories and Glass Melting ............................. 91 Chris Windle Getting Fired Up with Synthetic Silicates .......................... 107 John Hockman 65th Conference on Glass Problems v Tall Crown Glass Furnace Technology for Oxy-Fuel Firing ............. 113 Kobayashi, K. T. Wu, G. B. Tuson, and F. Dumoulin H. A Designer's Insight Into All-Electric Melting ....................... 131 Carl W. Hibscher, Peter R. H. Davies, Michael P. Davies, and Douglas H. Davis Lessons Learned in Developing the Glass Furnace Model ............. 145 Brian Golchert The SORG@ VSM@ All-Electric Melter for 180TIDay Container Glass Design, Installation and First Experience ..................... 155 Matthias Lindig and Jan De Wind The US. Glass Industry-Moving in New Directions ................ 163 Michael Greenman Joining Organic Materials with Inorganic Glass-Future Composite? .... 171 John T. Brown Challenges to the US Glass Industry Will the US Manufacture Glass in ........................... 181 2020? Warren W. Woll vi 65th Conference on Glass Problems The 65th Conference on Glass Problems was sponsored by the Departments of Materials Science and Engineering at The Ohio State University and the University of Illinois at Urbana-Chapaign. The director of the conference was Charles H. Drummond, 111, Associate Professor, Department of Materials Engineering, The Ohio State University. Dean William A. Baeslack, Colllege of Engineering, The Ohio State University, gave the welcoming address. Chairman John Morral. Department of Materials Engineering, The Ohio State University, gave the Departmental welcome. The themes and chairs of the four half-day sessions were as follows: Processing Ruud G. C. Beerkens, TNO-TPD. Eindhoven, The Netherlands Robert Thomas, Corning, Corning, NY Conditioning, Refractories and Combustion Daryl S. Clendenen, Vesuvius-Monofax, Falconer, NY Tom Dankert, Owens-Illinois. Toledo, OH Furnaces C. Philip Ross, Glass Industry Consulting, Laguna Niguel, CA Robert Thomas, Corning, Corning, NY Future of the Glass Industry Robert Lawhon, PPG Industries, Pittsburgh, PA Larry McCloskey, Toledo Engineering, Toledo, OH An off-the-record panel discussion on the future of the glass industry followed the presentations. Presiding at the banquet was Professor Waltraud M. Kriven, Department of Materials Science and Engineering, the University of Illinois at Urbana-Champaign. The banquet speaker was Jay A. Kandamppully, Professor of Consumer and Textile Sciences, The Ohio State University. His address was titled “Competing in the Product Market Through Services.” The conference was held at the Fawcett Center for Tomorrow, The Ohio State University, Columbus, OH USA. 65th Conference on Glass Problems vii viii '65th Conference on Glass Problems

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