54th Conference on Glass Problems. Ceramic Engineering and Science Proceedings, Volume 15, Issue 2 PDF
Preview 54th Conference on Glass Problems. Ceramic Engineering and Science Proceedings, Volume 15, Issue 2
Ceramic Engineering & Science Proceedings MARCH-APRIL 1994 A Collection of Papers Presented at the 54th Conference on Glass Problems Sponsored by the Departments of Materials Science and Engineering at The University of Illinois at Urbana-Champaign and The Ohio State University David L. Wilcox, Sr. and John Kieffer Editors October 26-27,1993 Urbana, IL Published by The American Ceramic Society 735 Ceramic Place Westerville, OH 43081- 61 36 Copyright 0 1994 The American Ceramic Society ISSN 0 19 6-62 19 Ceramic Engineering & Science Proceedings MARCH-APRIL 1994 A Collection of Papers Presented at the 54th Conference on Glass Problems Sponsored by the Departments of Materials Science and Engineering at The University of Illinois at Urbana-Champaign and The Ohio State University David L. Wilcox, Sr. and John Kieffer Editors October 26-27,1993 Urbana, IL Published by The American Ceramic Society 735 Ceramic Place Westerville, OH 43081- 61 36 Copyright 0 1994 The American Ceramic Society ISSN 0 19 6-62 19 Executive Director Editor W. Paul Holbrook John Wachtman 9. Director of Publications Production Coordinator Linda S. Lakemacher Lori A. Kozey Committee on Publications: Richard 0. Hommel, chair; Adrian Roberts; David J. Green; Marina Pascucci; Delbert E. Day, ex officio; John Wachtman, ex officio; W. Paul Holbrook, 6. ex officio; Linda Lakemacher, ex officio. Sunil Dutta, ex officio; John Blum, ex officioW; illiam Hammetter, ex officio. Editorial and Subscription Offices: 735 Ceramic Place, Westerville, OH, 43081 -613 6. Telephone (614) 890-4700; Telex TWX 71 01 109409; and Telefax (614) 899-6109. Annual subscription rate is $65 per year member, $75 per year nonmember; library rate is $80 per year; single copies $30 member, $37.50 nonmember (postage outside U.S. $8 additional). Published bimonthly six times a year. Printed in the United States of America. POSTMASTER: Please send address changes to Ceramic Engineering and Science Proceedings, 735 Ceramic Place, Westerville, OH 43081 -613 6. Second-class postage paid at Westerville, OH, and additional mailing off ices. Allow six weeks for address changes. CESPDK VOI. 15, NO.2 , pp. 1-196, 1994 The American Ceramic Society assumes no responsibility for the statements and opinions advanced by the contributors to its publications, or by the speakers at its programs. Copyright 0 1994, by the American Ceramic Society. Permission to photocopy for personal or internal use beyond the limits of Sections 107 and 108 of the U.S. Copyright Law is granted by the American Ceramic Society, provided that the base fee of US$2.50 per copy, plus US$.50 per page, is paid directly to the Copyright Clearance Center, 27 Congress Street, Salem, MA 10970, USA. The fee code for users of the Transactional Reporting Service for Ceramic Engineering and Science Proceedings is 019 6-6219 /94 $2.50+$.50. This consent does not extend to other kinds of copying, such as copying for general distribution, for advertising or promotional purposes, or for creating new collective works. Requests for special photocopying permission and reprint requests should be addressed to the Director of Publications, The American Ceramic Society, 735 Ceramic Place, Westerville, OH 43081. Each issue of Ceramic Engineering and Science Proceedings includes a collection of technical articles in a general area of interest. These articles are of practical value for the ceramic industries and the general public. The issues are based on the proceedings of a conference. Both American Ceramic Society and non-Society conferences provide these technical articles. Each issue is organized by an editor who selects and edits material from the conference proceedings. The opinions expressed are entirely those of the presentors. There is no other review prior to publication. Foreword The conference was sponsored by the Departments of Materials Science and Engineering of the University of Illinois at Urbana-Champaign (UIUC) and The Ohio State University. David L. Wilcox, Sr., Professor of Ceramic Engineering, was Director of the conference, and local arrangements and conference operations were handled by Conference Coordinator Mary k Cummings, of the Department of Materials Science and Engineering, UIUC. William R. Schowalter, Dean of the College of Engineering, UIUC, gave the welcoming address. James Economy, Head of the Department of Materials Science and Engineering, UIUC, gave the departmental greeting. Themes and cochairmen of the conference sessions were as follows: Session 1: Current Issues John L. Martin, Owens-Corning Joseph E. Moore, National Refractories Session 2: Energy and Environment Issues Roger F. Madrazo, Anchor Glass Carl W. Hibscher, Toledo Engineering Session 3: Oxy-Fuel Combustion Update Christopher H. Welker, General Electric Frank E. Woolley, Corning Incorporated Charles H. Drummond 111, Associate Professor of Ceramic Engineering, The Ohio State University, presided at the banquet. The program was dedicated to the memory of Professor Fay V. Tooley and music was provided by the "Medicare 7-8 or 9." The Conference was held in the Illini Union Building, Urbana, IL. iii In keeping with the precedent established by the previous glass conferences, the papers from the 54th Conference on Glass Problems have been brought together for the edition of The Collected Papers. 1993 Manuscripts are reproduced largely as furnished by the authors but were reviewed prior to presentation by the respective session chairmen. A modest amount of editing was also done by John Kieffer. The University of Illinois at Urbana-Champaign is not responsible as a body for the statements and opinions expressed in this publication. David L. Wilcox, Sr. Urbana, IL October 1993 iv Acknowledgments It is a pleasure to acknowledge the assistance and advice provided by the Program Advisory Committee, whose members are listed below: Ralph Chinella Owens-Illinois Incorporated Charles H. Drummond 111 The Ohio State University Carl W. Hibscher Toledo Engineering Company Roger F. Madrazo Anchor Glass Container John L. Martin Owens-Corning Joseph E. Moore National Refractories and Minerals Joseph E. Poley Libbey-Owens-Ford Company Christopher H. Welker General Electric Frank Woolley Corning Glass Works V Table of Contents 54th Conference on Glass Problems Dediottion ............................................... ix Pelletizing and Recychg of Dust from and to a Lead GlassFurnace ............................................ 1 Robert HinMe, Jeffrey T. Lowry, and Larry Tock Philosophy, Principles, and Implementation Continuous of ............................................. Improvement 9 Chris Hamlin and Gordon Stewart Mhimizhg Glass Batch costs Through Programming ........ 19 Linear D.W. Anderson Sulfate Utilization Float Glass Production .................... 25 in W.B. Gibbs and Warren Turner Nonmetallic Liners Batch Handling Equipment ................ 43 in J.H. Chaney, M.J. Newman, and M.J. Pratko Impact of Energy codes the Glass Industry ................... 50 on Merle F. McBride and Mark L. Bulger Recycling of Electrostatic Precipitator Dust Glass Furnaces ..... 62 from David T. Boothe, Harold Severin, and Clint Braine ........................... Refractory Recycling Developments 73 John Noga The Application of a Heat Extractor to Increase the Pull Mass ofaForehearth .......................................... 78 Charles Henry Vie1 and G.M. Stanley The Department of Energy's Research and Development Program .......................... for the Manufacturing Industry Glass 90 William A. Obenchain vii Improved Container Performance Through Strength Enhancement ............................................... coatings 99 P.O. Austel and S.W. Carson Clean Air Act Amendments NO, Compliance Requirements-Glass Industry ............................................... 112 Anthony J. Gallo ...... Oxy-Fuel Firing for Emissions Control on a Container Melter 118 Carlos Herrera F. and Gabriel Noboa Status Report on the Development of Oxygen-Fuel-Fired an ............................................. Forehearth 131 John T. Brown, William P. Coppin, Alan Stephens, and Richard W. Marshall . . . Mrnrnuzation of NO, Emissions with Improved --Fuel .................. Combustion: Controlled Pulsated Combustion 147 Sophie Drogue, Shannon Breininger, and Roberto Ruiz ........ F i i go f Glass Furnaces Through the of 159 Clean Use Oxygen Prince B. Eleazer and Aleksandar G. Slavejkov Considerations and Results in Applying Oxygen Firing to Industrial Glass Melters ................................... 175 William J. Snyder, Frederic N. Steigman, and Abilio Tasca Conversion of a Fiberglass Furnace from la)%E lectric ............................. Firing to Oxy-Fuel Combustion 186 Daniel Ertl and Arlene McMahon A Conversion of a Television Furnace to Partial Gas-Air-Fired .................................... Oxy-Fuel Combustion 191 Arlene McMahon and Maynard Ding viii
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