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340673Ea , Lubrication Pumps - Graco-Apex PDF

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Preview 340673Ea , Lubrication Pumps - Graco-Apex

Lubrication Pumps Industry Standard in Lubrication Equipment for Outstanding Performance and Reliability PROVEN QUALITY. LEADING TECHNOLOGY. Fire-Ball®: The Industry’s Most Trusted Piston Pumps Unmatched Reliability and Durability For nearly 50 years, Graco’s Fire-Ball pumps have been a mainstay in the lubrication marketplace for durability and long life. Designed for applications requiring continuous duty operation, Graco Fire-Ball pumps repeatedly outperform and outlast the competition. Install It and Forget About It! These pumps are built to last. With so many unique maintenance- saving features, Fire-Ball pumps reduce downtime and save you money. Whether you’re pumping oil or grease for low, medium or high volume applications, trust Graco’s Fire-Ball pumps to get the job done! Typical Users Durable Thick cast aluminum air motor housing offers unmatched durability • Fast lubes • Car/truck dealerships Fewer Repairs • Municipalities and transits Few moving parts in the air motor assembly means less downtime • Construction equipment and fleet and low repair cost maintenance shops Reduce Downtime • Lube trucks Displacement rods have minimal wear due to a proprietary Graco • Manufacturing plants manufacturing process • General service shops Eliminating Icing Large air porting design provides efficient use of compressed air supply for continuous pump operation without icing Corrosion-Resistant Typical Fluids Corrosion-resistant design utilizes liquid salt nitriding, nickel plating, stainless steel, aluminum and chrome on key • Lubricating grease components for longer life • Motor, synthetic, hydraulic and Extended Seal Life gear oils • In-line pump design aligns the air motor piston and fluid piston • Automatic transmission fluid rods to maximize seal life • Undercoating • T hroat packings have a u-cup design with a hardened steel • Rustproofing displacement rod to minimize wear • Sound deadening • Non-metallic poppet valves offer positive sealing performance, even with contaminated “dirty” air environments for long life without repair 2 Invest in the Best and Save! Graco has the total package! P Industry Leading, Worldwide Distribution Network U M Our knowledgeable network of distributors provides easy P S access to professionals who understand your business and recommend the equipment that best fits your application. Total Customer Support Leading the industry with “total customer support”, the Graco Lubrication Equipment Division offers you M E a dedicated Customer Support Team. T E R S Innovative Product Solutions Graco offers a wide variety of products that support your business, including quality pumps, meters and hose reels. R E E L S 3 NXT™ Technology Move Large Amounts of Oil and Grease Fast Dispenses up to 117 liter (31 gallons) of oil or 26 kg (57 pounds) of grease a minute • Tested to outperform and outlast all other pumps on the market with its long-life packing design • Intuitive, easy-to-use controls • Best value for the money–fewer parts, faster repairs and long-lasting durability DataTrak™ Control • Runaway protection • Pump diagnostics NXT Air Motor • Material tracking • Modular design for easier maintenance • Rugged body armor won’t rust or dent • Highest technology air motor on the market Modular Air Valve Markets/ • De-icing controls Applications • Up to 50% quieter than Integrated Air Controls previous models In-Plant • Lockable easy-turn regulator • Modular air valve • Supply long-pipe runs or large • Front-mounted for easy access - Eliminates stalling volume header systems with multiple dispense locations • Compact and modular - Easy-to-repair • Fill remote reservoirs or feed an • Built-in filtration automated lubrication system • T ransfer and dispense large amounts of lubricant to supply NEW Cartridge a production process NEW Xtreme™ Coupler Throat Packings Quick-disconnect coupler for easy maintenance Allows for easy servicing without Mines/Construction removing from ram • Rapid fill of lube trucks • Service off-road equipment Replaceable Outlet Fitting needing high volume transfers Reduces repair costs Cast Outlet and of oil or transmission fluids Inlet Housing • Feed lubricant to a mine or construction process Improves structural integrity Piston Valve with Hard Part Coatings Fleets Floating Piston Seal Standard Severe Duty™ (municipal, military, aviation) For maximum pressure balance coating on rods and • Rapid transfer or dispense over a range of material viscosities cylinder maximizes of lubricants to service fleet wear life equipment • Supply large volume header Replaceable Seat systems with multiple dispense locations Minimizes service costs Floating Priming Plate Provides uniform flow What’s NXT? Innovation that boosts your productivity. Graco NXT. It’s what’s next. 4 DataTrak...More Control Than Ever Before Modular–No Special Tools Required Graco air motors are designed with modular components so that no special tools are needed for assembly and repair. Advanced Graco Control Architecture The Rules Have Changed • Provides pump runaway protection by monitoring pump speed. DataTrak automatically shuts the pump off when material runs out or if a hose breaks. AVERAGE • T racks and displays material usage and volumetric flow, and tells you how much material 105 COMPARABLE is left in the drum. With an accurate, unbiased measurement of flow, DataTrak helps ensure DER 103 dB(A) MOTORS quality control and eliminates material waste. 100 LOU 100 dB(A) KING a • Provides pump diagnostics for better maintenance. DataTrak tracks material throughput, B 95 d which indicates when it’s time for routine maintenance. It also provides pump lower L E diagnostics and lets you know whether the pump is diving in the up or down stroke–a 90 V E good indication that packings or balls are starting to wear, or the pump needs to be cleaned. L NXT 6500 87 dB(A) 85 E Low-Noise S I O 80 N* All pressures 7 bar (0.7 MPa, 100 psi) Quiet Operation The quiet, low-noise NXT Air Motor operates around 87 decibels, while other comparable motors operate up to 103 dB(A). ICING PERFORMANCE Quiet & Standard Senator Standard Bulldog RIQ King Quiet Bulldog & Bulldog Quiet King Standard King Better 0 1 2 3 4 5 Worse De-Icing NXT 6500, NXT 3400, NXT 2200 Low Noise NXT 6500, NXT 3400 LNoXwT 6N5o0is0e, &N XDTe -3I4c0in0g & Low Noise NXT 2200 NXT 2200 with air bleed Remote Control for Maximum Convenience Reduced Icing Keeps You Pumping • Integrated ram and pump control is easy to use and Frost or ice can freeze-up the pump when you’re moving large volumes of oil or grease. easy to see Graco’s all new de-icing technology adds • Intuitive electronic user interface gives the operator warmer ambient air to the air motor to melt any build-up. immediate and important operating data at the touch of a button 5 Oil Pumps Quick Reference Fluid Flow Maximum Air Motor Approx. Air Use Manuals: Cycles Air Operating Air Inlet Fluid Fluid l/min Fluid Effective and Flow @ 7 bar Wetted Fast-Ball 307906 per liter Range Port Inlet Outlet (gal/min) Pressure Diameter (100 psi) and Materials Fire-Ball 309869 (gallon) bar (psi) Size Port Size Port Size @ 80 cpm bar (psi) mm (in) 80 cpm s e g a k Fast-Ball, 1:1* c a P d 12.5 35.6 2.7-12.5 CS, 1/4 in 1-1/2 in 3/4 in n 5 scfm a 45.5 (10) 19 (5) (180) (1.4) (40-180) Polyurethane npt(f) npt(f) npt(f) s p m u Line Length‡: Up to 30.5 m (100 ft) Dispense Points: 1 (not recommended with hose reel) P Oil Annual Usage: Up to 19,000 l (5,000 gal) Typical Applications: Cauotnotminautoicu st rdauntsym, missaiionnte flnuaindc, eh yfadcrailiutyli cd iflsupiednsing motor oil, d e er Mini Fire-Ball 225, 3:1 w o P 0.241 m3/min Steel, Buna-N, - 11.4 7.0 37 57.2 2.7-12.5 3/8 in 1-1/2 in 1/2 in Air (43.5) (1.84) (540) (2.25) (40-180) (8.5 s@cf m7. 9@ l /2m.1in gpm) AluPmoliynuurmet,h Ranuelo,n ® npt(f) npt(f) npt(f) Line Length‡: Up to 76.2 m (250 ft) Dispense Points: 1 to 2 Annual Usage: Up to 24,602 l (6,500 gal) Typical Applications: C ontinuous duty, maintenance facility dispensing motor oil, gear oil, automatic transmission fluid, hydraulic fluid Fire-Ball 300, 5:1 0.765 m3/min Steel, 8.6 9.3 62 76.2 2.7-12.5 @ 11.5 l/min Polyurethane, 3/8 npt(f) 1-1/2 npt(f) 1/2 npt(f) (28.4) (2.8) (900) (3) (40-180) (27 scfm @ 3 gpm) Aluminum, Buna-N Line Length‡: Up to 152.5 m (500 ft) Dispense Points: 1 to 3 Annual Usage: Up to 114,000 l (30,000 gal) Typical Applications: C ontinuous duty, maintenance facility dispensing motor oil, gear oil, automatic transmission fluid, hydraulic fluid Fire-Ball 425, 3:1 1.64 m3/min Steel, 1.6 50.6 37 107.9 2.7-12.5 1/2 in 1-1/2 in 3/4 in @ 50.6 l/min Polyurethane, (6) (13.4) (540) (4.25) (40-180) npt(f) npt(f) npt(f) (58 scfm @ 13.4 gpm) Aluminum, Nitrile Line Length‡: Up to 76.2 m (250 ft) Dispense Points: 3 to 4 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh flow, low pressure maintenance facility dispensing motor oil, gear oil, automatic transmission fluid, hydraulic fluid Fire-Ball 425, 6:1 .334 m3/min Steel, 3.2 6.6 76 107.9 2.7-12.5 1/2 in 1-1/2 in 3/4 in @ 25.7 l/min Polyurethane, (12) (25.3 liters) (1100) (4.25) (40-180) npt(f) npt(f) npt(f) (49.5 scfm @ 6.8 gpm) Aluminum, Nitrile Line Length‡: Up to 152.5 m (500 ft) Dispense Points: 3 to 4 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh flow, medium pressure, maintenance facility dispensing motor oil, gear oil, automatic transmission fluid, hydraulic fluid Fire-Ball 425, 10:1 .555 m3/min Steel, 5.2 4.1 124 107.9 2.7-12.5 1/2 in 1-1/2 in 3/4 in @ 15.4 l/min Polyurethane, (19.6) (15.4 liters) (1800) (4.25) (40-180) npt(f) npt(f) npt(f) (32 scfm @ 4.1 gpm) Aluminum, Nitrile Line Length‡: Up to 228.6 m (750 ft) Dispense Points: 3 to 4 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: L ong distance, maintenance facility dispensing motor oil, gear oil, automatic transmission fluid, hydraulic fluid ‡ Consult your local authorized Graco representative for line or pipe sizing 6 Oil Pumps Quick Reference Output at Maximum Air See NXT Ordering Information Output 60 CPM* Maximum Fluid Motor Size Input Pressure for Instruction Manuals Per Cycle l/min. Pressure bar (psi) bar (psi) (gpm) s e g a Dura-Flo, 6:1 k c a P 1000 cc 65.9 (17.4) 42.7 (620) NXT 3400 6.9 (100) nd a s ‡ p Line Length : Up to 152.5 m (500 ft) Dispense Points: 3 to 4 (simultaneous) m Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh pressure, high volume for motor oil, gear oil, u P automatic transmission fluid and hydraulic fluid Oil Dura-Flo, 10:1 d e r e w 1000 cc 65.9 (17.4) 81.3 (1180) NXT 6500 6.9 (100) o P - r Ai ‡ Line Length : Up to 228.6 m (750 ft) Dispense Points: 3 to 4 (simultaneous) Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh pressure, high volume for motor oil, gear oil, automatic transmission fluid and hydraulic Fluid Dura-Flo, 12:1 Carbon Steel or Dura-Flo, 12:1 Stainless Steel 580 cc 34.8 (9.2) 82.1 (1190) NXT 3400 6.9 (100) ‡ Line Length : Up to 304.8 m (1000 ft) Dispense Points: 2 to 3 (simultaneous) Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh pressure, high volume for motor oil, gear oil, automatic transmission fluid and hydraulic fluid Dura-Flo, 23:1 580 cc 34.8 (9.2) 118.9 (1725) NXT 6500 5.2 (75) ‡ Line Length : Up to 304.8 m (1000 ft) Dispense Points: 2 to 3 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh pressure, high volume for motor oil, gear oil, automatic transmission fluid and hydraulic fluid High-Flo, 3.5:1 2000 cc 119.2 (31.5) 24.1 (350) NXT 3400 6.9 (100) ‡ Line Length : Up to 76.2 m (250 ft) Dispense Points: 4 to 5 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh volume transfer for motor oil, gear oil, automatic transmission fluid and hydraulic fluid High-Flo, 4.5:1 1500 cc 87.8 (23.2) 31 (450) NXT 3400 6.9 (100) ‡ Line Length : Up to 137.1 m (450 ft) Dispense Points: 4 to 5 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh volume transfer for motor oil, gear oil, automatic transmission fluid and hydraulic fluid High-Flo, 6:1 2000 cc 119.2 (31.5) 34 (500) NXT 6500 5.2 (75) ‡ Line Length : Up to 152.5 m (500 ft) Dispense Points: 4 to 5 Annual Usage: Over 114,000 l (30,000 gal) Typical Applications: H igh volume transfer for motor oil, gear oil, automatic transmission fluid and hydraulic fluid *Graco recommends 20 cpm or less for supply applications ‡ Consult your local authorized Graco representative for line or pipe sizing 7 Oil Pumps Mini Fire-Ball® 225, Fire-Ball 300 and Fire-Ball 425 Features and Benefits s e g a • Non-corrosive air motor design for long life (metal parts made of stainless steel, aluminum and chrome) k c a • No metal-to-metal contact means longer pump life and ensures pump will withstand harsh environments P d • Double-acting pump provides reliable fluid flow n s a • Few moving parts translates into low maintenance and low cost of ownership p m • Open exhaust port provides continuous operation without icing u P Oil Typical Applications d e • Medium to low volume and pressure lubricant transfer r e w • Automotive dealerships o -P • Heavy-duty dealerships Mini Fire-Ball 225, 3:1 Performance Chart r Ai • Fast lube centers and service shops • Fleet service facilities psi scfm (bar) cycles/min (m3/min) • In-plant 500 43.5 87 130.5 17440 (31.4) (0.3) • Lube trucks •T yMpiniincgal Fluids Handled FLUID OUTLET PRESSURE (1432(50(0002..000214 ))) 3(2(1(000246...221337)))AIR CONSUMPTION Inlet Air= = = P r((174e64s000..s98u0 ppr ebbsspsaaii:srri)) (2.8 bar) • Petroleum-and synthetic-based oils 100 8 (5.2) (0.12) 0 0 gpm 1 2 3 4 (lpm) (3.8) (7.6) (11.4) (15) 248230 TEST FLUID: No. 10 Weight Oil Fire-Ball 300, 5:1 Performance Chart Fire-Ball 425, 3:1 Performance Chart psi scfm psi scfm (bar) cycles/min (m3/min) (bar) cycles/min (m3/min) 450 26 53 80 10710 450 12 36 60 84 60 (31.4) (0.3) Inlet Air Pressures: (55) (1.7) Inlet Air Pressures: =100 psi =100 psi FLUID OUTLET PRESSURE (131(05(0572..005142 ))) 8(6(4(000...211372))) AIR CONSUMPTION = = (((7464200...988 pp bbbssaaaiirrr))) FLUID OUTLET PRESSURE 321(((555421000173 ))) 4(3(1(100505...294))) AIR CONSUMPTION = = (((7464200...988 pp bbbssaaaiirrr))) 0 2 50 0 gpm 1 2 3 4(0.08) gpm 2 6 10 14 (lpm) (3.8) (7.6) (11) (15) (lpm) (7.5) (23) (38) (53) TEST FLUID: No. 10 Weight Oil TEST FLUID: No. 10 Weight Oil 246775 237526 Fire-Ball 425, 6:1 Performance Chart Fire-Ball 425, 10:1 Performance Chart psi scfm psi scfm (bar) cycles/min (m3/min) (bar) cycles/min (m3/min) 800 28 55 78 10580 180 0 20 40 60 80 10080 (55) (2.2) Inlet Air Pressures: (125) (2.2) Inlet Air Pressures: = 100 psi = 100 psi FLUID OUTLET PRESSURE 642(((000421000173 ))) 6(4(2(110000...716))) AIR CONSUMPTION = = (((7464200...988 pp bbbssaaaiirrr))) FLUID OUTLET PRESSURE 11406(((000974000602 ))) 6(4(2(110000...716))) AIR CONSUMPTION = = (((7464200...988 pp bbbssaaaiirrr))) 0 0 200 238108 (glppmm) (72.6 ) (154. 4) (226. 7) (308.3) 205626 (glp(p1mm4)) (3 .18) (72.6 ) (113. 4) (145 ) (159)0 TEST FLUID: No. 10 Weight Oil TEST FLUID: No. 10 Weight Oil 8 Oil Pumps Mini Fire-Ball® 225, Fire-Ball 300 and Fire-Ball 425 Mini Fire-Ball 225, 3:1 and Fire-Ball 300, 5:1 s e g Packages Portable Cover-Mounted Cover-Mounted Bung-Mounted Bung-Mounted Universal a k c Container Size 60 l (16 gal) 60 l (16 gal) 200 l (55 gal) 200 l (55 gal) 1040 l (275 gal) Universal a P 225, 3:1 Package 246903‡ 246904‡ 246906‡ 246907*‡ 246907*‡ 248230*‡ d n a 225, 3:1 Pump Only 248097 248097 248097 248097 248097 246775 s p 300, 5:1 Package 225728‡ 225094‡ 225642‡ 225640*‡ 225931 225852*‡ m u P 300, 5:1 Pump Only 203872 203872 203857 204254 222087 203876 Oil Dispense/Hose Fitting Kit 237075 222063 222063 222063 222063 222062 d e Fluid Hose 1.8(6 m ft xx 112/2.7 i nm)m 1.8(6 m ft xx 112/2.7 i nm)m 1.8(6 m ft xx 112/2.7 i nm)m 1.8(6 m ft xx 112/2.7 i nm)m 1.8(6 m ft xx 112/2.7 i nm)m 0(.15. 5m ftx x1 21./72 min)m wer o P 1.8 m x 9.5 mm 1.8 m x 9.5 mm 1.8 m x 9.5 mm 1.8 m x 9.5 mm 0.5 m x 9.5 mm - Air Hose — r (6 ft x 3/8 in) (6 ft x 3/8 in) (6 ft x 3/8 in) (6 ft x 3/8 in) (1.5 ft x 3/8 in) Ai Cover 204574 204574 200326 — — — Air Regulator 224512 224512 224512 — — — Caster Base 203622 — — — — — Bung Adapter — — — 222308 222308 — 225, 3:1 Instruction Manual 309868 309868 309868 309868 309868 309868 300, 5:1 Instruction Manual 307884 307883 307883 307883 307883 306520 * Use 9.5 mm (3/8 in) air regulator 109075 as required; must be ordered separately ‡ Order low-level cut-off 203688 separately for metered dispense systems Fire-Ball 425, 3:1, 6:1 and 10:1 Packages Cover-Mounted Bung-Mounted Universal Supply Wall Mount Container Size 200 l (55 gal) 200 l (55 gal) Universal Universal† 3:1 Package — — — 244846 3:1 Pump only — — — 237526 6:1 Package — — — 244628 6:1 Pump only — — — 238108 10:1 Package 225782*‡ 225786*‡ 225853*‡ 244847 10:1 Pump Only 222065 222095 205626 205626 Portable Mini Fire-Ball 225 3:1 Hose/Fitting Kit 222066 222066 222068 222068 (246903) shown 1.8 m x 19.05 mm 1.8 m x 19.05 mm 0.5 m x 19.05 mm 0.5 m x 19.05 mm Fluid Hose (6 ft x 3/4 in) (6 ft x 3/4 in)) (1.5 ft x 3/4 in) (1.5 ft x 3/4 in) 1.8 m x 12.7 mm 1.8 m x 12.7 mm 0.5 m x 19.05 mm 0.5 m x 12.7 mm Air Hose (6 ft x 1/2 in) (6 ft x 1/2 in) (1.5 ft x 3/4 in) (1.5 ft x 1/2 in) Cover 200326 — — — Filter Regulator — — — 217072 Air Shutoff Valve — — — 110225 Fluid Shutoff Valve — — — 108537 Bung mount Wall Mount Bracket — — — 238245 Mini Fire-Ball 225 3:1 (248230) shown Instruction Manual 307883 307883 306520 309351 * Use 12.7 mm (1/2 in) air regulator/gauge 244844 as required; must be ordered separately ‡ Order low-level cut-off 203688 separately for metered dispense systems † Wall mount universal container for 10:1 only; no container for 3:1, 6:1 Cover mount Mini Fire-Ball 225 3:1 (246906) shown 9 Oil Pumps NXT™ High-Flo® Features and Benefits s e g a • Move large amounts of oil fast–dispenses up to 119,2 liter (31.5 gallons) of oil per minute k c a • Tested to outperform and outlast all other pumps on the market with its long-life packing design P d • Models available with intuitive, easy-to-use DataTrak™ controls–gives you pump diagnostics, material n s a usage tracking and pump runaway protection p m • Reduces icing and noise–new NXT air motor is up to 50% quieter than previous models u P Oil Typical Applications d e • In-plant to supply long-pipe runs or large volume header systems with multiple dispense locations r e w • Fill remote reservoirs or feed an automated lubrication system o P • Transfer and dispense large amounts of lubricant to supply a production process - r Ai • Mines/construction for rapid refill of lube trucks and to service off-road equipment Package Number with DataTrak 247888 247889 247892 247893 Package Number without DataTrak 24D602 24D603 24D606 24D607 Ratio 3.5:1 4.5:1 6:1 6:1 Mounting Wall (255143) Wall (255143) Wall (255143) Stand (218742) ns Pump with DataTrak and thermal relief kit 24D590 24D591 24D594 24D594 o ati Pump w/o DataTrak and thermal relief kit 24D596 24D597 24D600 24D600 c fi eci Output per Cycle 2000cc 1500 cc 2000 cc 2000 cc p S p Output at 60 CPM* 119.2 l/min. (31.5 gpm) 87.8 lpm (23.2 gpm) 119.2 l/min. (31.5 gpm) 119.2 l/min. (31.5 gpm) m Pu Motor Size NXT 3400 NXT 3400 NXT 6500 NXT 6500 Maximum Fluid Pressure 24.1 bar (350 psi) 31.0 bar (450 psi) 35.2 bar (500 psi) 35.2 bar (500 psi) Maximum Air Input Pressure 6.9 bar (100 psi) 6.9 bar (100 psi) 5.2 bar (75 psi) 5.2 bar (75 psi) System Manual 312862 312862 312862 312862 s al Pump Manual 311211 311211 311831 311831 u n a Pump Lower Manual 311690 311690 311832 311832 M Motor Manual 311238 311238 311238 311238 Inlet/Outlet PPuummpp IOnulettle St iSzeize 1 11/ i2n innp nt p(ft) (f) 1 11/ i2n innp nt p(ft) (f) 22 iinn nnpptt ((ff)) 22 iinn nnpptt ((ff)) s 3/4 in x 1.2 m (4 ft) Air Hose 110048 110048 110048 110048 e s Ho 1 in x 1.8 m (6 ft) Fluid Hose 115042 115042 247969 247969 *Graco recommends 20 CPM or less for supply applications Performance Charts Test Fluid is No. 10 Weight Oil for all pumps A = 7.0 bar (100 psi) air pressure A = 7.0 bar (100 psi) air pressure A = 4.9 bar (70 psi) air pressure B = 4.9 bar (70 psi) air pressure B = 4.9 bar (70 psi) air pressure B = 3.7 bar (55 psi) air pressure C = 2.8 bar (40 psi) air pressure C = 2.8 bar (40 psi) air pressure C = 2.8 bar (40 psi) air pressure 10

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For nearly 50 years, Graco's Fire-Ball pumps have been a mainstay in the .. Mini Fire-Ball® 225, Fire-Ball 300 and Fire-Ball 425. Features and Benefits.
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