2260-ALM-RS485 INSTALL INSTRUCTIONS Installation Instructions: 2260-ALM-RS485 www.raycap.com 2260-ALM-RS485 INSTALL INSTRUCTIONS Contents 1 Copyright 3 1.1 Disclaimer 3 1.2 Warnings 3 2 Introduction 4 3.1 Prerequisites 4 3.2 Required Tools 4 3.3 Kit Contents 4 4 Removal of Existing PCB Board 5 5 Installing the PCB Retrofit Kit 8 6 Installation Complete 12 7 Installing Alarm Wiring 13 8 Supported Configurations 20 Copyright 1.0 © Raycap, Inc. 2018 - All Rights Reserved Disclaimer 1.1 The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Raycap customers only for the purposes of the agreement under which the document is submitted, and no part may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Raycap. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Raycap welcomes customer comments as part of the process of continuous development and improvement of the documentation. This product is suitable for OSP. Raycap has made all reasonable efforts to ensure that the instructions contained in this document are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain issues which may not be covered by this document. The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Raycap shall have no liability for any error damage of any kind resulting from the use of this document. Warnings 1.2 Before using the product, read all instructions and cautionary markings on the product and on any equipment connected to the product. CAUTION – Unless otherwise noted, product usage that is not recommended or sold by the product manufacturer can result in risk of fire, electric shock, or injury to persons. CAUTION – Do not operate the product if it has been damaged in any way. Return damaged products to their manufacturer for repair or replacement. ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as wearing wriststraps are to be used during installation and maintenance. ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 3 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS Introduction 2. In a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit (BBU) and Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided through copper cables traveling from the base station to the top of the tower or roof top. This creates a conductive path, making the active equipment at the top and the base of the site vulnerable to damage by direct lightning strikes. Protection systems installed in front of both the BBU and the RRH must be able to withstand direct lightning currents in order to protect the sensitive equipment. Raycap’s RRH solutions featuring Strikesorb® SPD technology significantly enhance the reliability & availability of the RRH site by providing superior electrical protection at the RRH and BBU, and also enable flexible fiber optic and power cable management solutions. The RCMDC-2260-RM-48 is suitable for installation for Network Telecommunications Facilities, (Central Office), Outside Plant (Remote Termainal Facilities), and locations where the NEC applies (Customer Prem Locations). Prerequisites 3.1 This document describes the steps to achieve communication link from an existing 6 OVP RM at the base, to the newly installed 12 OVP (RVZDC-6627-PF-48) at top of the tower. Installers of Raycap’s RRH surge protective and fiber/power management solutions must be industry professionals who have attended training on the proper installation of the equipment by Raycap and/or the mobile operator. Installers are required to read this installation guide thoroughly prior to installation of the Raycap RRH protection equipment. Installers shall obey all general and regional installation and safety regulations related to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. Use this equipment only for the purpose specified by the manufacturer. Do not carry out any modifications or fit any parts that are not recommended by the manufacturer. This could cause electric shock or other injuries. Required Tools 3.2 #2 Philips head screwdriver 7/16" Nutdriver Torque wrench 1/4" Nutdriver Kit Contents 3.3 Main Alarm PCB Intermediate-PCB 3x 6-32, 0.75” Long Screws Anti-Static Wrist Strap Installation Instructions For conditions other than those described above, please contact a Raycap Account Representative at +1 (208) 777-1166, (800) 890-2569, [email protected], or www.raycap.com Thank you for choosing quality products from Raycap. ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 4 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS Procedure 4. Removal of Existing PCB Below is a picture of an un-connected 2260. In this retrofit kit you will be replacing the main circuit board with a new circuit board providing the communication link to a 12 OVP (RVZDC-6627-PF-48) at the top of the tower. The following step-by-step instructions will lead you through the installation process. (Installed cables and wires not shown for clarity) 4.1 WARNING – Disconnect or disable the DC power source to the product prior to beginning this installation. 4.2 Remove 4 screws securing touch guard shielding to access power cables. Set touch guard and screws aside. Touch Guard (over power cables) 4.3 Make note of each cable connection to ensure proper connections are established when reinstalling -48V, Return, and Ground cables. Remove -48V, Return, and Ground cables from ALL terminals. -48V Return Ground ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 5 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS 4.4 To remove touch guard to access PCB terminals, remove the 4 white plastic screws and set aside. This touch guard will not be used when installing the 2260-ALM-RS485 kit. Touch Guard (over PCB) 4.5 Make note of each wire connection to ensure proper connections are established when reinstalling alarm wires. ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as wearing wriststraps are to be used during installation and maintenance. Remove alarm wires from ALL terminals. Alarm Terminals ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 6 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS 4.6 Remove the 4 stand-offs using a 1/4" nut driver and set aside. 4.7 Remove the 4 Philips head screws securing the PCB and set aside. 4.8 Slide PCB down to disconnect from front-PCB. 4.9 Disconnect ribbon cable from PCB. 4.10 Remove PCB and set aside. This will not be reused. ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 7 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS Procedure 5.0 Installing the PCB Retrofit Kit 5.1 Remove Alarm Inputs label from unit. The next step will mate the intermediate PCB to a blind connection in this location. ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 8 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS 5.2 Slide Intermediate-PCB up to connect to front-PCB. Ensure Intermediate-PCB is Correctly Aligned and fully seated. (new shrouded connecter aides in blind connection) PCB Installation Orientation Connector up Chamfer Screw hole Reassemble unit with new PCB as follows: 5.3 Secure the intermediate PCB using the 1 small screw. ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 9 of 24 2260-ALM-RS485 INSTALL INSTRUCTIONS 5.4 Connect main PCB to intermediate PCB. Ensure 2260-ALM-RS485 PCB is Correctly Aligned (see below) and fully seated. Correctly Aligned Incorrectly Aligned Incorrectly Aligned ©Raycap • All rights reserved 320-1254 Rev.C www.raycap.com Page 10 of 24
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