1980/89 Ford Light Truck Master Parts and Accessories Catalog

251 Pages·2012·11.52 MB·English

by  Ford Motor Company

Copyright © 2012, Forel Publishing Company, LLC, Woodbridge, Virginia

All Rights Reserved. No part of this book may be used or reproduced in any manner whatsoever
without written permission of Forel Publishing Company, LLC. For information write to Forel
Publishing Company, LLC, 3999 Peregrine Ridge Ct., Woodbridge, VA 22192

1980/89 Ford Light Truck Master Parts and Accessories Catalog
EAN: 978-1-60371-098-5
ISBN: 1-60371-098-1

Forel Publishing Company, LLC
3999 Peregrine Ridge Ct.
Woodbridge, VA 22192
Email address: [email protected]
Website: http://www.ForelPublishing.com

This publication contains material that is reproduced and distributed under a license from Ford
Motor Company. No further reproduction or distribution of the Ford Motor Company material is
allowed without the express written permission of Ford Motor Company.

NNoottee ffrroomm tthhee PPuubblliisshheerr

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been made to use the original scanned images, however, due to the condition of the material;
some pages have been modified to remove imperfections.

Disclaimer

Although every effort was made to ensure the accuracy of this book, no representations or
warranties of any kind are made concerning the accuracy, completeness or suitability of the
information, either expressed or implied. As a result, the information contained within this book
should be used as general information only. The author and Forel Publishing Company, LLC
shall have neither liability nor responsibility to any person or entity with respect to any loss or
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1980/89 GENERAL
LIGHT TRUCK INFORMATION 1
MASTER PARTS AND ACCESSORIES CATALOG
FORM FPS 8472-A
(Text Only)
FORD PARTS and SERVICE DIVISION
INDEX
Abbreviations ........................................................................................................................................ 13,14
Accessory Weight Chart ...................................................................................................................... 43 thru 63
Attaching Parts (Nuts, Bolts, etc.) ...................................................................................................... 11
Cross Reference List between Manufacturers' and Ford Part Numbers ............................................ 12
D.S.O .................................................................................................................................................... 12
F.S.O ..................................................................................................................................................... 12
Formats ................................................................................................................................................ 3
General Instructions ............................................................................................................................. 2
How to Order Parts ........................................................, ..................................................................... 12
How to Use This Catalog .................................................................................................................... 2
Liquid Measure ..................................................................................................................................... 11
L.P.O ..................................................................................................................................................... 12
Locator Codes ..................................................................................................................................... 11
Metric to Inches Conversion Chart ...................................................................................................... 15,16
Model Codes ........................................................................................................................................ 11
Model Year Application ........................................................................................................................ 11
Parts Identification ............................................................................................................................... 3
R.H. and L.H. Parts .............................................................................................................................. 3
Soft Trim ............................................................................................................................................... 11
Symbols Used Regularly in Catalog .................................................................................................... 2
FORD PART NUMBERING SYSTEM
Body Parts Group Numbering System ................................................................................................. 4
Explanation of the Ford Part Numbering System ................................................................................ 4
Group Numbers and Related Catalog Sections .................................................................................. 8 thru 10
Motorcraft Sales Part Numbers ........................................................................................................... 3
Part Name Index .................................................................................................................................. 5 thru 7
HOW TO ORDER PARTS
Ford Parts ............................................................................................................................................ 12
Industrial Engine and Power Unit Parts ............................................................................................... 12
CERTIFICATION LABEL
Assembly Plant Codes ......................................................................................................................... 22
Body Type Codes ................................................................................................................................. 32,33
Body Type Descriptions ....................................................................................................................... 33
Body Type Illustrations ......................................................................................................................... 34,35,36
Calibration Parts List Label ................................................................................................................. 21
Color Codes - Exterior Paint ............................................................................................................ 22
Diagrams and Instructions ................................................................................................................... 17,18
District Codes ...................................................................................................................................... 41,42
Engine Codes ....................................................................................................................................... 21
Front Axle Codes ................................................................................................................................. 41
Front-Rear Spring Codes ..................................................................................................................... 42
Gross Vehicle Weight .......................................................................................................................... 41
GVWR Class for Trucks, Buses and Incomplete Vehicles .................................................................. 19
Manufacturer Identifier ......................................................................................................................... 18,19
Model Codes ........................................................................................................................................ 23 thru 31
Numerical Sequence of Assembly by Truck Serial Number ................................................................ 22
Rear Axle Ratio Codes ........................................................................................................................ 37 thru 41
Serial Number ....................................................................................................................................... 22
Series Codes ....................................................................................................................................... 20
Tape Stripe ........................................................................................................................................... 42
Transmission Codes ............................................................................................................................. 37
Trim Codes ........................................................................................................................................... 32
Vehicle Identification Number .............................................................................................................. 17
Vehicle Model Year .............................................................................................................................. 19
Wheelbase ........................................................................................................................................... 22
March,1994
COPYRIGHT C 1994 ~ FORO MOTOR ~ DEARBORN. MICHIGAN
COMPANY Final Issue
1980/89
GENERAL
2 INFORMATION LIGHT TRUCK
SYMBQLS CQMMQNLY USED IN THIS CATALOG
The following symbols appearing on revised pages ara to be Interpreted at lollows:
•
Indicates Metorera!1 Sales Part Number.
# Indicates some form 01 identification such ., part number, stamping, pail'll stripes and tags.
* Symbol indicates part is not supplied lor servicII lor Ihe following feaaons:
e. Part is superseded and replaced 88 indicatad in the description column 01 IlIllt.
b. Part can be improvised as indicated in Iha description column of text.
c. Due to ita function Iher. would be little or no demand.
NOTE: ALWAYS REFER TO THE DESCRIPTION COLUMN OF THE TEXT FOR POSSIBLE SUBSTITUTION OR FOR MATERIAL
SPECIFICATIONS ANO DIMENSIONS WHICH MAY BE HELPFUL IN OBTAINING THE NON·SERVICED PART LOCALLY.
GENERAL INSTRUCTIONS
This Ford Truck MISter Parta Catalog containa replacement parta and acceasories Information 'or Truck Series A. B. Eloo/350,
FlOO/350, R, and UI50 for model year 1980/ on U.S. and Canadian built vehicles. Unique Canadian part numbers and applications
have been identified by a symbol (') and footnotad. Unique U.S. part numbera and applicationa have been identified by a aymbol (.)
and 100tl1Ot84. Use thia Text Catalog in conjunction with Illustretions Catalog Form FPS 8472·B. (Text and illuatration merged in tha
8"'72·M microfilm).
Reier to the Index on Page I for a listing of the itama appearing in the General Informallon Section.
HOW TO USE THIS CATALOG
There are three ways Of linding part numbera:
I. By Part Name
2. By IIluliralion
3. By Identification
Should an inquiry be raceivad for a radillor grille for a 1983 F·loo -
BY PART NAME
A. Ralar to the Chaaaia Parts Alphabetical Index.
B. Refer to the alphabetical nomenclatur, and lind the part name "Grilla (radiator)". The group number lilled il 8200.
C. Refer 10 group number 8200 and locate 1983 in the "YEAR" column. Find tha seriell Fl00/350 in the
"MODEL/RESTRICTIONS" column.
D. The part number shown is E3TZ 8200·F.
BY ILLUSTRATION
A. Refer to the IIlulltration Catalog (Form FPS 8472·8) to the tabbed divider marked "COOUNG·GRILLE".
8. Refer to the index immediately behind the divider and find the iHuatralion litles for the 1983 F Seriell.
C. Under the heading "RADIATOR GRILLE and RELATEO PARTS" find the illustration for the 1983 Floo.
D. Reier to Ihe llIultration deslgnaled (on page 2 of IIluatration Section 82) and find Ihe group number for the grille to
be 8200.
E. Refer 10 group number 8200 In this catalog and locate 1983 In the "YEAR" column. Find the seriel F 100/350 in
the "MODEL/RESTRICTIONS" column.
F. The part number Ihown la E3TZ 82oo·F.
1980/89
GENERAL.
LIGHT TRUCK
INFORMATION 3
HOW TO USE THIS CATALOG Conl'd
BY IDENTIFICATION
Certain peril and mOl' mljor "lamblia' .r. la,nfl/led with. part number ahown on In .nlched Ilg or pllte or on the part
it"!!. Re'."ncI 10 Identilication number. I, mad. Ihroughoul the eltalog .nd crOll refefence chlrtt If. Inel",oed In 10m •
••c tion. to provide Immediate knowledge 01 the ..r vlCI Plrt number when the klenllUcltlon number i, known. All
Identille.llon Inlormatlon othtr thIn charta will be preceded by the Iymbol (#).
IMPORTANT - Idlntllle.tlon 'Iga ami pll'. . mUll b. ,,,.Ined willi the part or ....m b!y with Which they If. originally
,"'ppIl8d.
A,H. end L.H. PARTS
Thl drlvM':; .id. I, thl 'etl hind .Ide 01 til. vellicle and dlllrmin. . wllelher lueh parta "I fendera, 'ImpI, etc . .,e rl;hl or lett hand.
11.1011 Ri;hl Hand and Lett hand partl are lialed In .dJaeenl eol~mnl '1 .hown in Ihe lollowin; exampl ..:
MOTORCRAFT SALES PART NUMBERS
To 'leil illie Ihe Iloeking and hand lin; ollhole aervlee p.rt, whleh .re ""gned both ..r viee pert nllmber, end MOloreral1 Salel Pari
Number., Ihe Motorer.ft Sel" P.rt Numberl Ire preeeded by In ,,'erllk (0) and .re uaually loealld " Ihe begi""in; 01 Ihe
delerlptlon column.
For example, reler to Seetlon 98. ;roup 9801. The ..r vlee p.rt number lor I elrburetor "r cl ..n er elemenl u. .d on. 1982 FICO wllh
an 8 eyl. 351 C.I.D. engine la EOTZ 9801-A end Ihe MOlorcrel1 Sal. . Pert Number II FA·8SS. In Ihe ealalog thl. 111m will be .hown It
EOTZ 980I·A "FA 888.
'51 Clptcity I
1u,I-wlo "FA-688
FORMATS
Varloua lorm.ta are u. .d Ihroughoul thla eat.log 10 eoinelde wllh the normal proeedure lor "'aellng tha altaelad piN numbarl. MOil
ar• •• 01 Ihe e.I.'og u. .. lorm.t .rrlngad In Ihe order .hown b.,ow:
Coillmn -
t. Moder yeer
2. Type 01 yehicle or equipment within I .peeilic mOdel yeer
3. Complete p.N number
4. Oeecriplion, .in , elc.
~. Ou.ntity required pef Yehlele
Forma" peeuli.r to • p.Nleul,f atee 01 the e.tllog ,fe genafally ..I I allplantlory. When neeel" ry, Instruellona .ra ahown et tha
be;lnning 01 tha .lIeeild group. For inllinca. Iha virioul chafll Ind p.rt. tilt method 01 calaloglng In the Clrburetor Secllon ere
ellpl.lned on Palle I 01 Saellon 9~.
March,1994 COPYffiGHT 0 '11$4 - FORD MOlOR _ DEARBORN. MlCHIOA.~
COIoIP-.NY Final Issue
1980/89
GENERAL
LIGHT TRUCK
4 INFORMATION
EXHAUST SYSTEMS CERTIFICATION
"For thei, intended .ppliceUon .. specified In Ihis catalog, the 8dl8Ull Iyllem pan, end systems listed for sele have been certified
to be In compliance with the requiremenl' of the rules ollhe Florida Dep.rtment of Environmenta' Regulation (Ch'p'er 17·18, Part III 01
lhe florida Admlnietr.tiva Code), and the ,."uIIUona 01 the Californi, Highway Patrol (Chapter 2, Part 1052) lor ellhaual ay".m
certification,"
EXPLANATIQN OF THE FORD PART NUMBERING SYSTEM
For gr.ater convenience thia ca,alog il divided 'nto speeille ••c lions; such e. br.ket. front allspaniion, engine, Iranamillion, ele. For
example, FRONT SUSPENSION appears in Section 30, Transmission in SeClion 70, REA.R A.XLE i('l Seclion 40, etc. The applicable
axploded illustration, af, contained in separate sections .... hlch are related to the Text Section numbera. For elltample. REAR AXLE
lIIullralions appear in Illustration Section 40 01 the Illustration Catalov, FOI'm FPS 8472·8.
The part number groups, part names snd the section numbers under .... hich esch is listed are sho .... n on psgas 5 thru 10 of the General
Informalion Section.
In numerical listings, expanded group numbers .... 111 be con.iderad to folio .... the .ame .equence as the reguler group numbers 'rom
.... hich they are e.panded and .re arranged in Cataloga aa follo .... a:
3538
3C538
363.
3A634
IIluatratlona contain group number. only, therefore, it is necessary to reter to the group .... ithin this "telltt" catalog for complete
applicable pari numbers.
80DY PARTS GROUP NUMBERING SYSTEM
FOLLOWING IS A DIAGRAM OF THE BODY PARTS GROUP NUMBERING SYSTEM
• BODY GROUP
• sOOY GROUP
"'''' l I i"""'" """ "" '"
10 2012 •• "
;~:~~::~~;=J-1 TL_ __ _
no
2S· SERIES 000II ASSY. (FRONT), R.H.
)O'SERIES)OO
3S· SERIES )SC
• The.e live digita compriae the Body Group Numbera uaed throughout e.ch body part. section.
'.
1980/89 GENERAL
LIGHT TRUCK
INFORMATION 5
PART NAME INDEX
aelow ar. ... lnOUI major groups appearing in th. Ch."i, and Body Se<:tlona 01 this Cat.'og. An Alphabetical Indl"
for .11 cha.sis pariliOilowa Ihe General Information Section. A com pIa'. index 01 body peftl i. inCluded ., the
beginning of Ihe Body Sactlon and a complet. group index of 5011 Trim parta i. included ., the beginning of the Soft
Trim Section.
CHASSIS PARTS INDEX
MAJOR GROUP a TABBED DiVIDER TITLE SECTION
Accelerator linkage Fuel- Carburetor-Accelerator 9.
Aeeassori •• lilled In Ihelr appropriate groups IS
identified in this Inde ..
Adhe.lves Painl-Wheel-Brlke Pllnl
Air Cleaner Fuel-Carburetor-Acceler.tor "
Air Conditioner Speedometer-Bumper '90. '"
Alletnalor GeneraIOl'-Altemalor-Starter-Distributor '03
Automatic Tran.mlllion Automatic TrlnsmiSSion m
Axl. (Front) Front Allie-Steering 30
AIlI. (Re.r) Fronl Suspension-Steering-R'lr A. . le '0
aattery Generetor-Alternator-St,"er-Dlltributor 003
Battery Carri.r. Oenerelor-Allernator-Slarter-Dialribulor '03
e.lt (Drive) Cooling-Orille "
Br.ke. (Front) Wheel-Breke 20 .nd 20.t
Br.ka, (Aear) Wheel-Brake 22 end 22.1
Bulb. lampa-Wiring '"3.0
Bumpers Sp.edometer-Bumper
Calibration Identification Fuel 93A, 938
Cap (Radlalor) Cooling-Grille 80
Carburetor Fuet-Carburetor-Acceleralor 95
Carri.r (Wheel) Paint- Wheel-Brake '0
Chemical. Paint- Wheal-Brake Paint
Clutch Manual TrlnamilSion-ClulCh "
Clutch Auy. (Fan) Cooling-Grille 80
Cooling Syllem Cooling-Grille 80
Coupling Shah Drivaehatt-Coupling Shl" "
Distributor Generator-Alternator-Slartll-Di.trlbulor "0
Drive Bell Cooling-Grille •8•6
Drlvesha!1 Front Su.pension-Staerlng-RIIf A .. le ..
Engina Engine 80
E. . haust System Frlma-Mulfler-Spring 52.1
F" Cooling-Grille
Fenders Fender-Hood ,.0
Frame Frame-Mufller-Spring 50
Front Suspension Front Su.pen.ion 32
Fuel Pump Fuel-Car'buralor-Accelera!Or "
Fuel Tank Fuel-Carburetor- Accelerator 90
Geer.hilt lever Msnual Transmission-Clutch "
Grille Cooling- Grille 80
Heltar Speedometer-Bumper '80
Hood Fender-Hood '80
Horns lamp.-Wlring ,30
Hosa (Radialor) Cooling-Grille 80
Ignition Switch Genarllor-Alternator-Starler-Distributor "0
Inllrument Clullar Genaralor-Alternetor-Slarlar-Dlstribulor '03
Jack Speedometer-Bumper "0
lamps l.mp.-Wiring '30
a Appltc.ble 10 loose leel Cel.logs only
March,1994 COPYRIGHT C ,-. - FOAO ItoIOTOR - OEAR9OAN. MlCH!GMI
COMPANY Final Issue
1980/89
GENERAl.
•
INFORMATION LIGHT TRUCK
Pl!BI
tjAM~ 11'l~!i1l
CHASSIS PARTS INDEX - Cont'd
MAJOR GROUP • TABBED DIVIDER TITl.E SfCTION
lever (Gearshift) Manual Trllmllllon-CMch 11
l lnkaga (Accalerator) Fuel- Carburetor-Acceleretor "
linkage (Sleering) Front Suspen.lon-Sllering-Aeer Axle "
MaIn WIring lampa-Wlrlng "0
Manilold Fuel-Carburetor-Accelerator 03
Mirror. Speedometlr-Bumper 17e
Plint Paint-Whell-Brake Paint
Parcil OIUvlry Van Body Part' POY
PuUly (Waler Pump) Cooling-Grilli eo
Pump (FuI!) Fuel-Carburetor- Accelerator 03
Pump (Oil) Engine eo
Pump (Water) CooHng-Orllie eo
Aldlator Cooling-GrUlI eo
,eo
Aedlo Speedomellr-Bumper-Shocka-AI,
Conditioner
A"r AxIl Front SUlpenllon- Steerlng-Aeer Axtl .''0.0
Rllr Sprlngl Freme-Muffllr-Spring
Rigulator (Voltage) Generator-Alternator-5terter-Dillrlbutor '03
Shell (Coupling) Oriveshalt-Coupllng Shaft
,eo
Shock Absorber Speedometer-Bumper
Shroud (Fan) Cooling-Orille eo
Splrl Wheal Carrilr Wheel-Breke "
Spacer (Punly to Fin) Cooling-Grille eo
Speld Control F uII- Cerburetor-Accelerator "
Splldom"er (Orive Speedometer-Bumper 170, 172
& Driven Geara)
Springs Freme-Muffler-Sprlng "
Stablllzir Frame-Muffler-Spring 53
,.
Startlr Generator-Altamator-Starter-Dlliributor '03
SlIerlng Front Axle-Steering
SIII,lng Gllr Front Suapln.lon- Stearing-A", Allie 30
Steering linkage Front Suapln.lon-Slelrlng-Aear Allie 35
SlIerlng Wheel Front AxII- 5tllring 38
SII.penslon (Front) Front AIlII-Slllrlng "
Suspenalon (Aear) Frema-Muffler-Spring .0
Switch (Ignition) Generator-Altemetor-Sterter-Olliributor '03
Switch (Turn Indicator) lampe-Wiring '30
Tachomlllr Speedomller-Bumper .1.7 0
rank (Fuel) Fuel-Carburltor-ACCllerator 90
Thermactof Fuel-Carburetor-Accllerator 03
Thermo"at Choke Fuer
Control
Thermo .. " (Water) Cooling- OrUie eo
Trenalar Call Manual Tran.mlaalon-Clutch 70
Trenlmlllion Automatic Tranlml"lon A70
(AutomatIc)
Tran.mlllion (Manuel) Manual Trlnamillion- Clutch 70
I Applcable to loo. . leal Cataloga only
1980/89 GENERAL
LIGHT TRUCK INFORMATION 7
PART NAME INDEX
CHASSIS PARTS INDEX - Cont'd
MAJOR GROUP • TABBED DIVIDER TITLE SECTION
Vatv ••• PUln Rod, and Engine
COVI"
Voltlg, Regulator G.n.r.,or- .... II.rn.tor-S'.rter-DI.tributor '03
Wlter Pump COOling-Grille eo
Wh ••I , Wheel-Brake "
Wlndlhlald Wull" Sp •• dome"r-Bumpar-Shockl-Alr "0
COndl1loner
Wlnd.,Hald Wlp,r Sp• •d om.I.r-Bllmp.r-Shocke-Alr '"
Condition.r
Wiring (Ma!n) Lempe-Wlrlnlil '"
eOQY ,nd SOFT TRIM PARTS
Back Door Body P.rt, 260
Cab, Body Pert' 000
e.rpat. 5011 Trim Sott Trim
e. . Body P,rt, 000
0 ..1 '1 Plnet Body p,rt, 000
"'0
Door (B.ck.) Body p,rt,
Door (Front) Body p,rt, ""
Door (R,.r) Bod~ p,rI, 2eo
Floor Body p,rt, 000
Floor Mati Soft Trim 5011 Trim
Front Door Body p,rt, 200
Front S• •, Bod~ P,rt, 800
Front 5 •• , Track Body p,rt, 800
Giovi Complnmanl Bod~ p,rt, 000
Inltrumlnl Panel Bod~ P,rt, 000
Parcal D.II. ... ry Van R.cr. .t lon.1 V.hlcl .. POV
Pickup Bo~ .. Bod~ Plrt' 000
Platform .1Id Flach Body Plrtl 000
OUlner Body P.rt. 2"
R" r Door Body Plrt' 260
R• • r 5." Body Plrt' 800
Root Body Plrt, '00
S ••t S,II, Bod~ Plrt' .00
S ..t Cover. Sot! Trim Sot! Trim
Sel' (Fron!) Bod~ Plr" .00
SIlt (Rur) Body Plrt. 800
Storage Comp.rlrTlflnt Body Plrt' '00
Strip .. Body Plrt, 200
Sun VilOfI SOft Trim Soft Trim
Tait,,,I, Bod~ Plrt' '00
Trick (Front 5.,1) Body Plrtl 800
Trim Panetl $ott Trim $011 Trim
Wlndthl'leI Bod~ P'rtl 000
MatCh,1994 COI'YA:GHT G 1_ -FORO M010Fl -Oe,t.sUIOR.". MlCtflGAN
Final Issue
COWPA"~Y
GENERAl. 1980/89
8 INFORMATION LIGHT TRUCK
GROUP NUMBERS and RELATED PART NAMES and CATALOG SECTIONS
Following is an index of the group number ranges, part names and their related catalog
section numbers.
CHASSIS PARTS
GROUP NUMBER CATALOG
RANGE PART NAME SECTION NUMBER
Miscellaneous Paints and chemicals Paint
1000 - 1099 Wheels '"
1100 - 1999 Hubs and drums "
1102 Front hub parIS lists 11.1
1109 Rear hub paris lists 11.2
2000 - 2199 Brakes 20
Front brake paris lists 20.1
2200 - 2299 Brakes "
Aesr brake parts lisls 22.1
2300 - 2999 Brakes 23
Brake booster parts liSlS 23.1
3000 - 3199 Front a)(le and suspension 30
3000 - 3999 Front u le parts lista 30.1. 30.2, elc.
3200 - 3499 Front ule and suspenaion 30
3500 - 3599 Steering gear 35
3504 Sleering gesr parts litis 35.1
3A540 Power steering cylinder and paris lists 35
3600 - 3999 Steering wheel and column 36
SA63S Power steering kit parIs lists 36.2
3AS91 Power steering pump and parIS lisls 36.1
4000 - 4305 Rear a)(le identilication chert 40
4000 - 4999 Rear a)(le parts lists 40.1
4000 - 4599 Resr ule "
4600 - 4799 Driveshalt 46
4602 - 4606 Driveshall identification chari 46.1
4602 - 4606 DriveShall spplication chari 46.2
4602 - 4606 Driveshalt cross relerence guide 46.1
4810 - 4817 Coupling Shall cross reterence guide 46.1
4800 - 4899 Coupling shslt 46
4816 - 4817 Coupling shall identilication chart 46 1
4816 - 4817 Coupling Shall application chart 48.2
4816 - 4817 Coupling shalt parts lists 48.3
SOOO - 5006 Frame 50
5007 - 5199 Frame and cross members 50
5200 - 5299 Multler 52
E)(hauSl system parts lists 52.1
5300 - 5499 Fronl springs and stabilizer 53
5500 - 5999 Rear springs and suspension 53
600' Engine identilication chart 60
8000 - 6899 Engine parts lista - 8 cyl. 300 4.9L 60.1
Engioe parts lists - 8 cyl. 255 4.2L 60.2
Engine parts lista - 8 cyl. 302 5.0L 80.2
Engine paris IiSIS - 8 cyl. 351W 5.8L 60.3
Engine parts lista - 8 cyl. 351M 5.8L 60.4
Engine parts lisls - 8 cyl. 400 6.8L 60.4
Engine perts lists - 8 cyl. 460 7.5L 60.5