1336 SPIDER Adjustable Frequency AC Drive for the Fibers Industry

176 Pages·2003·2.69 MB·English

by  Rockwell Automation

1336 SPIDER
Adjustable
Frequency AC Drive
for the
Fibers Industry
9.9A-60.0A
Firmware Version 2.xxx-5.xxx
User Manual
Important User Information Solidstateequipmenthasoperationalcharacteristicsdifferingfromthoseof
electromechanical equipment. “Safety Guidelines for the Application,
InstallationandMaintenanceofSolidStateControls”(PublicationSGI-1.1
available from your local Rockwell Automation Sales Office or online at
http://www.ab.com/manuals/gi) describes some important differences
between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and also because of the wide variety of uses for
solid state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is
acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for
indirect or consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and requirements
associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the
examples and diagrams.
NopatentliabilityisassumedbyRockwellAutomation,Inc.withrespectto
use of information, circuits, equipment, or software described in this
manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
ATTENTION: Identifies information about practices or
! circumstances that can lead to personal injury or death, property
damage, or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Important:Identifiesinformationthatisespeciallyimportantforsuccessful
application and understanding of the product.
Shock Hazard labels may be located on or inside the drive to
alert people that dangerous voltage may be present.
Burn Hazard labels located on the front of the drive alerts
people about a hazard of burns. Do not touch the heatsink
surface during operation of the drive. After disconnecting power
allow time for cooling.
SCANport is a trademark of Rockwell Automation, Inc.
PLC is a registered trademark of Rockwell Automation, Inc.
IBM is a registered trademark of International Business Machines Corporation.
Windows 95 is a registered trademark of Microsoft Corporation.
Summary of Changes
Manual Changes The information below summarizes the changes to the 1336SPIDER
User Manual since the last release. In general, this includes new
information pertaining to Firmware 5.xxx.
Description of Change Page(s)
Step Logic function added 7–60
(see New and Updated Parameters below).
Updated Parameters:
[Freq Select 1] 7–8,7–16
[Current Limit] 7–9
[Freq Select 2] 7–16
[Language] 7–21
[Flying Start En] 7–21
[LLoss Restart] 7–22
[TB5 Term 2x Sel] 7–27
[CRx Out Select] 7–28
[Freq Source] 7–38
[Break Freq] 7–57
New Parameters:
[SLx Logic Step] 7–61
[SLx Logic Jump] 7–62
[SLx Step Jump] 7–62
[SLx Step Setting] 7–62
[SLx Time] 7–63
[SLx Encoder Cnts] 7–63
[Current Step] 7–63
Parameter Cross References updated A–4
Parameter Record updated A–11
soc–2 Summary of Changes
Notes
Table of Contents
Chapter 1
Information and Precautions Manual Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Chapter 2
General Installation for All Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Drives Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
AC Supply Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Input Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
Electrical Interference - EMI/RFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
RFI Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
Power Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12
Cable Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13
Adapter Definitions and Communication Option Installation. . . . . . . . . . 2–14
Chapter 3
Installation/Wiring for Stand- Control and Signal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Alone Drives Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
Pulse Input/Output Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
Analog I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
Standard Analog I/O Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
Optional Analog I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
Chapter 4
Installation/Wiring for PLC Control and Signal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Control Drives Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Chapter 5
Human Interface Module HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
HIM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Handheld HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
Chapter 6
Start-Up Start-Up Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Initial Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Advanced Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
toc–ii Table of Contents
Chapter 7
Programming Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Programming Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4
Chapter 8
Troubleshooting Fault Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Appendix A
Specifications and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Supplemental Information Derating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–3
Parameter Cross Reference - By Number . . . . . . . . . . . . . . . . . . . . . . . . A–4
Parameter Cross Reference - By Name. . . . . . . . . . . . . . . . . . . . . . . . . . A–5
HIM Character Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–6
Communications Data Information Format . . . . . . . . . . . . . . . . . . . . . . . A–7
Typical Programmable Controller Communications Configurations. . . . . A–9
Typical Serial Communications Configurations . . . . . . . . . . . . . . . . . . . A–10
Read/Write Parameter Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–11
Initial Parameter Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–12
Dimensions Appendix B
Appendix C
CE Conformity Requirements for Conforming Installation . . . . . . . . . . . . . . . . . . . . . . . . C–2
Electrical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–2
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4
Appendix D
Flash Memory What is Flash Memory?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D–1
Firmware Download Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D–1
1
Chapter
Information and Precautions
Chapter 1 provides information on the general intent of this manual,
gives an overall description of the 1336SPIDER Adjustable
Frequency AC Drive and provides a listing of key drive features.
Manual Objectives This publication provides planning, installation, wiring and
diagnostic information for the Stand-alone (full I/O) and PLC
control (limited I/O) 1336SPIDER Drive. To assure successful
installation and operation, the material presented must be thoroughly
read and understood before proceeding. Particular attention must be
directed to the Attention and Important statements contained within.
Catalog Number Explanation ThediagrambelowdescribestheSPIDERcatalognumberingsystem.
1336Z – P A 022 – N – GM1
First Position Second Position Third Position Fourth Position Fifth Position Sixth Position
Bulletin Number Drive Types Voltage Peak Current Rating1 Enclosure Type Communication Options
Letter Type Letter Voltages Code Peak Current Code Type Code Description
P PLC Control A 200-240V AC or 022 21.6A N IP 20 (Open Type) GM1 Single Point Remote I/O
S Stand-Alone 310V DC 036 36.0A with Line Choke GM2 RS-232/422/485, DF1 &
Control AE IP 20 (Open Type) DH485
060 60.0A
with EMC Filter GM5 DeviceNet™
B 380-480VACor 010 9.9A GM6 Enhanced DeviceNet
513-620V DC
017 16.5A
033 33.0
1 This current is only possible with synchronous motors and for spinning applications. For actual motor current rating, refer to Appendix A.
Conventions Used in this Tohelpdifferentiateparameternamesanddisplaytextfromothertext
Manual the following conventions will be used:
• Parameter Names will appear in [brackets]
• Display Text will appear in “quotes”
General Precautions
ATTENTION:Only personnel familiar with the 1336
! SPIDER Adjustable Frequency AC Drive and associated
machineryshouldplanorimplementtheinstallation,start-up
andsubsequentmaintenanceofthesystem.Failuretocomply
may result in personal injury and/or equipment damage.
ATTENTION:An incorrectly applied or installed drive can
! result in component damage or a reduction in product life.
Wiring or application errors, such as, undersizing the motor,
incorrectorinadequateACsupply,orexcessiveambienttem-
peratures may result in malfunction of the system.
1–2 Information and Precautions
General Precautions(continued)
ATTENTION:Toavoidahazardofelectricshock,verifythat
! the voltage on the bus capacitors has discharged before
performinganyworkonthedrive.MeasuretheDCbusvoltage
atthe+&–terminalsofthePowerTerminalBlock(seeFigure
2.1 for location). The voltage must be zero.
ATTENTION:This drive contains ESD (Electrostatic
! Discharge) sensitive parts and assemblies. Static control pre-
cautions are required when installing, testing, servicing or
repairingthisassembly.ComponentdamagemayresultifESD
control procedures are not followed. If you are not familiar
with static control procedures, reference A-B publication
8000-4.5.2,“GuardingAgainstElectrostaticDamage”orany
other applicable ESD protection handbook.
ATTENTION:Ground fault detection devices must not be
! usedonthisdriveasthesoleprotectionmeasureagainstunin-
tentionalshockhazard.TheDCcomponentinthegroundfault
current may inhibit the correct function of the fault detector.
ATTENTION:ACdrivescancausedisturbancestothesupply
! network. The basic version of the 1336 SPIDER Drive does
notincludeanyharmonicfiltersandmaynotfulfillthelimits
of the national recommendations. The harmonic voltage dis-
turbancesproducedbythedrivearedependentonthesupply
network impedance.
Machinery Directive
ATTENTION:The 1336 SPIDER Drive is a component
! intended for implementation in machines or systems for the
capital goods industry.
The start-up of the drive in the European market is not
permitted until it has been confirmed that the machine into
which the drives are built is in conformance with the
regulationsoftheCouncilDirectiveMachinery89/392/EWG.
ATTENTION:The built-in Stop function (control input at
! terminal20-25)mustnotbeusedasanemergencystopcircuit.
Toinhibituncontrolledmachineoperationincaseofthemal-
function of the drive, the user must provide an external
emergency stop circuit, which ensures disconnection of the
powersourcefromthemotor.Thiscircuitmustbehardwired
with electro-mechanic components and shall not depend on
electronic logic or software. The stopping device (e.g.
mushroomheadpushbuttonwithlock)mustbeaccessibleto
theoperator.Failuretoobservethisprecautioncouldresultin
bodily injury or loss of life.
Information and Precautions 1–3
Nameplate Location
PSRFAWTUUONRLPT PRSFAWTUUONRLPT
TB1 TB1
TB2 TB2
TB3 TB3
TB4 TB4
TB5 TB5
TB6 TB6
TB7 TB7
D1MG1ALTA88'UEPEAEA00NSRVPRISSNSSEIPÄCEESACISTOCKE RVH L NF NEIAOAASÜ IFAJLL L HMTTULTC ARRIEESIHVSGTNERQE EDE S BU SR U.ETHI'PEASPMEOAM 1TNSRO8OONS0VU U SISNNSEGGR.VICE. MD1AG1TAL88'UEPEAEA00NSRVPRISSNSSIEPÄCEESACISTOCKE RHV L NF NEIAOAASÜ IAFJLL L HMTTULTC ARRIEESIHVSGTNERQE ED ES BU SR U.ETHI'PEASPMEOAM 1TNSRO8OONS0VU U SISNNSEGGR.VICE.
LLL123
4475 ((+–))
4U8
V
W
PE
Nameplate Located on Nameplate Located on
Side Panel Side Panel
9.9A through 36A Drives 33A and 60A Drives
1–4 Information and Precautions
End of Chapter 1