112666 Aquaponics System IV* - FarmTek

47 Pages·2015·3.86 MB·English

112666
Aquaponics System IV*
A balance between hydroponic vegetable production and
fish rearing, GS Series I Aquaponics Systems allow you
to produce high-quality produce and fish through the
process of combining a hydroponic-growing system with a
fish-producing aquaculture tank.
112666 AQUAPONICS SYSTEM IV
©2015 FarmTek® *Actual system may differ from what is shown.
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 12.23.15 1
Important Information
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing the 112666 Aquaponics system. When properly assembled and maintained, this system will provide years of reliable service. These
instructions include helpful hints and important information needed to safely assemble and properly maintain the system. Please read and understand these
instructions before you begin. If you have any questions during the assembly, contact customer service.
SAFETY PRECAUTIONS ASSEMBLY PROCEDURE WARNING: Enlist the services of an
experienced electrician when connecting
• Wear eye protection. Following the instructions as presented will help
power to the pump and other electrical
ensure the proper assembly of your aquaponic
• Wear gloves when handling metal pipes. devices.
system. The steps outlining the assembly process
• Use a portable GFCI (Ground Fault Circuit are as follows:
All wiring to be completed according to
Interrupter) when working with power tools and
1. Verify that all parts are included in the established codes and practices.
cords.
shipment. Notify customer service for
questions or concerns. See below. DROWNING HAZARD: Never allow
REQUIRED TOOLS
children or others within the boundary of
2. Read and understand these instructions and
The following list identifies the main tools needed to the tanks, float bed, and pump station at
the information included with the shipment
assemble the aquaponic system. Additional tools any time.
before you begin.
may be needed.
3. Gather the tools and assistants. Always have an assistant present during
• Tape measure and marker
tank cleaning and system maintenance to
4. Assemble the system.
• Variable speed drill (cordless with extra prevent accidents.
batteries works best) 5. Read the maintenance and additional
information provided near the back of this
• Small hammer and gloves
guide.
ABOUT THIS MANUAL
• Level (4'– recommended) and line level
UNPACK AND IDENTIFY PARTS This manual describes how to set up your
• Utility knife or scissors
aquaponic system and check for proper
The following steps will ensure that you have all
operation. Additional information is presented
• Tool to cut pvc tubing the necessary parts before you begin assembly.
regarding the basic maintenance of the
• Assorted hand tools common to construction, 1. Unpack the contents of the shipment and system. This manual does not however
plumbing, and electrical work place where you can easily inventory the describe how to grow various types of fish
parts. Refer to the Bill of Materials/Spec and plants. Since the specifics of such an
• Drill bit set with assorted bits
Sheets. undertaking would fill many books—and they
• Large adjustable pliers (3"-4" jaw) have—it is best to determine beforehand
2. Verify that all parts listed on the Bill of
exactly how you want to use this system.
Materials/Spec Sheets are present. If anything
Water quality, location, growing environment,
is missing or you have questions, consult
available resources, personal knowledge
the Pictorial Parts Guide and all diagrams for
and experience among other things all
clarification, or contact Customer Service.
must be considered before populating your
system with fish. Consult with your sales
NOTE: At this time, you do not need to open
representative for additional resources and
the plastic bags containing smaller parts
information to ensure a successful start.
such as fasteners or washers (if equipped).
2 Revision date: 12.23.15
Important Information
PICTORIAL GUIDE
The following graphics and photos will help identify the different parts of the aquaponic system. (Some parts
may not be shown.) Keep all fittings in the shipping bags until they are needed.
FA4472B 102921B 100442 FALB34B 111906 111907 112758 111153
2" Check Valve
WF3423 WF1380 & WF1386 WF1984 WF3516 WF2199 WF6685
112710 (1") 112759 WF1576 (2") 111045 109260 WR1095 Tape WF6990
112711 (2") PVC Cement
UniSeals
WF1570 (1") WF6717 (2") WF8585 (2") FAPA12
109259 Pump 111148 Pump
WF2995 (1")
Revision date: 12.23.15 3
Getting Started
ASSEMBLY PROCEDURES BASIC CARE AND MAINTENANCE
Below are the main steps to assemble your aquaponic system. Procedures Daily
can occur simultaneously when assistants are available, or each procedure
1. Check all fittings, tubes, and pipes for leaks.
can be completed before moving onto the next. In most instances, the site and
available space drive which procedures can be completed first before moving 2. Check all pumps to ensure they are working properly.
onto the next. Review this entire guide before beginning to ensure that you
understand how to position and connect the different components. 3. Check water level in each tank. Verify that no water is flowing through the
overflow pipes. Adjust flow as needed and monitor the results.
1. Review this guide and all site layout diagrams and prepare the site. 4. Inspect all electrical connections and wires to the pumps for damage or
corrosion.
2. Determine the positions of the tanks, float bed, and related plumbing. Allow
space all around the system components for maintenance and harvest 5. Clean solids from the primary filter over the biofiltration tank.
activities. View the layout diagram for a typical layout.
6. Check all water parameters.

ATTENTION: If you determine that the typical layout is not right for your 7. Keep the area around the float bed and tanks clean and picked up. Do not
aquaponic needs, be aware that changes in this layout may require the allow miscellaneous tools or maintenance and harvest equipment to stack
purchase of additional pvc tubing. Tubing can be purchased locally, or up against the tanks or float bed.
contact your sales representative for additional details.
Weekly
3. Construct the float bed as shown in the diagrams. Float bed requires a
flat, level surface free of debris and obstructions. Install and assemble 1. Clean all the air stones and check for a strong, even airflow through each
the frame according to instructions. Install the float bed liner. stone. Replace defective or damaged stones immediately.
4. Position the tanks and assemble and install the system plumbing. 2. Flush the in-tank standpipes. See procedure near the back of this guide.

3. Clean the secondary filter that sits atop the netting inside the biofiltration
NOTE: Tanks when filled are heavy. Position tanks on a solid, level
tank. Remove, hose off, and set back into the tank.
surface. If a concrete floor is not present, use concrete blocks or similar
pavers to create a solid, level surface for each of the holding tanks.
Monthly
5. Install the main water pump and connect pump to the tank plumbing.
1. Test water hardness.
Consult the services of a certified and competent electrician when
connecting the pump to power. Customer is responsible for supplying a 2. Inspect all pump mounting bolts and mounts. Tighten and repair as
solid, stable mounting surface for the water pump. needed.
6. Install the air pump, connect air stones, and place stones in tanks and
float bed. Install air pump above the water level in the holding tanks to
prevent siphoning in the event that the air pump shuts down. Customer is
responsible for supplying a solid, stable mounting surface for the air pump.
7. Fill system with water and check for leaks.
8. Prepare the biofiltration tank.
9. Read and follow the care and maintenance information.
4 Revision date: 12.23.15
Aquaponic System Site Plan—Sample
1
The diagram below shows the basic layout of the 112666 aquaponic system. Use this diagram when planning where to position your system.
Review all diagrams and photos in this guide before you begin.
ATTENTION: Diagram below shows the recommended system layout. Increasing the
distance between tanks or between the tanks and float bed may require the purchase of
additional pvc tubing and/or fittings.
24"
112370X 112370X 4' x 4'
18"- 24"
120A 120B Lettuce
Raft
24"- 30" 112371X 112371X
FLOAT BED
55A 55B
4' x 4'
112370X 112370X
Lettuce
120A 120C
Raft
18"- 24"
BASIC REQUIREMENTS:
1. Assemble float bed on a flat, level surface free of debris and objects that could damage the liner. Surface must be capable of supporting the weight of the
float bed when filled with water.
2. Position all tanks on a solid, level surface. Surface must support the weight of all tanks when filled with water. (For reference only: A gallon of fresh water
weighs approximately 8.3 pounds.)
*Not to scale.
Revision date: 12.23.15 5
Frame Dimension Diagrams
2
Evenly
Spaced
Sidewall
308"
Inside-to-Inside
99" 97-1/2" 111-1/2" End
100-1/2"
Inside-to-Center Center-to-Center Inside-to-Center Wall
e e
of Cross Brace c of Cross Braces c of Cross Brace
a a
r r
B B
s s Evenly
97" os os Spaced
r r
Inside-to-Inside C C
311-1/2"
Outside-to-Outside
Install vertical tube
ASSEMBLY NOTE: During the assembly of the frame,
tight against the
take note of the inside dimensions. Some tube assemblies
3-way corner insert.
do not need seated tightly in the corner fittings.
Sample End Wall
For example, you must allow at least 1/2" to remain
between the tube end and the corner fitting to achieve the
97" inside-to-inside dimension. Seating the 96" tube tight to
16”
the inside of the corner fitting will result in a dimension that
is too narrow to accept the 96" lettuce rafts.
104779 Tube
When setting inside dimensions always evenly divide
the space between the couplers. At least 2" of any tube End of 104779 tube is 1/2" from
must remain within a coupler, fitting, or other tube. being fully seated in fitting.
*Not to scale.
66 Revision date: 12.23.15
Frame Diagrams
2
ASSEMBLY NOTES:
104626 3-Way
• Secure all tube and fitting connections using Tek screws. Fitting
• Refer to diagram on previous page for 112374 cross brace w all
positions. Sid e
• Secure splices between sidewall tubes with a Tek screw.
• Install Tek screws in a position that will not contact bed liner
when it is installed.
S15P0125 (12-1/2") 112374
Tube Cross
S15P016 Tube (16") Brace
All Corners
104779 Tube (96")
112375 Tube (15-3/4")
Vertical Supports
112375 Tube (15-3/4")
End Vertical Supports
Wall
110611
Top View diagram below shows the typical layout of square tube for the upper 3-Way Insert
and lower sidewall rails. Secure each tube splice using a Tek screw after frame is All Corners
assembled. Install screws in a location that will not contact bed liner.
*Not to scale.
Sidewall
102897 Tube (99") 102897 Tube (99") S15P116 Tube (116")
End
Wall
112374 Cross 112374 Cross
Brace Brace
Revision date: 12.23.15 7
Frame Diagrams
2
ATTENTION: Actual position of the 112374 cross braces may differ from what is shown. During installation verify that the lettuce rafts will fit on either side of
the brace. Remember to include the 2" pump pvc and 2" return pvc tubes in your calculations. Inside dimension of the frame includes cross braces and 2" pvc.
4' x 8' 4' x 8' 4' x 8' 4' x 8' 4' x 8' 4' x 8'
Lettuce Raft Lettuce Raft Lettuce Raft Lettuce Raft Lettuce Raft Lettuce Raft
Mineralization
Tank
2" for return pvc from 1-1/2" for 112374 1-1/2" for 112374 2" for inlet to main
mineralization tank. cross brace. cross brace. water pump.
*Not to scale.
88 Revision date: 12.23.15
Assemble the Float Bed Frame
2
ATTENTION: Do not install any FA4472B Tek screw
Use the photos below and the diagrams on the previous
along the top edge of the float bed frame. This surface
page to assemble the frame.
is reserved for the installation of the float bed liner.
Required parts:
• 110611 3-Way Corner Insert (8) • S15P116 Square Tube @ 116" (4) • S15P0125 Square Tube @ 12-1/2" (4)
• S15P016 Square Tube @ 16" (4) • 112375 Square Tube @ 15-3/4" w/ 45° • 104626 3-Way Fitting (8)
Cuts (56)
• 104779 Square Tube @ 96" (4) • FA4472B Tek Screws
• 112374 Cross Brace (4)
• 102897 Square Tube @ 99" (8) • 100442 Magnetic Nut Setter
1. Install all 16" (S15P016) tubes flush with 2. Install all FA4472B Tek screws into NOTE: Do not install any Tek screws in
the open end of each 110611 3-way the sides of the fittings. Do not install a location that will touch the liner once it
corner connector. along the top frame rail. is installed.
3. Assemble these supports using the 4. Fully insert tube into connectors. NOTE: All assemblies of this type are
104626 connectors and S15P0125 identical.
square tubes.
Revision date: 12.23.15 9
Assemble the Float Bed Frame–continued
2
FRAME ASSEMBLY—continued
5. Secure the S15P0125 tube to each of 6. Install the upper and lower side rail NOTE: Be sure to verify dimensions to
the 3-way connectors. assemblies and secure these to the ensure you have installed the 3-way
3-way connectors. assemblies in the correct locations.
7. Install the first and last vertical support 8. Install all vertical supports for side and 9. Use the diagrams on the previous pages
for each end or side wall tight against end frame flush with the horizontal to evenly space the vertical supports
the 3-way connectors. tubes. along the sides.
1100 Revision date: 12.23.15