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Supplementation Strategies for Tuning Glycosylation of Monoclonal Antibodies and Enhancing ... PDF

204 Pages·2017·7.79 MB·English
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Supplementation Strategies for Tuning Glycosylation of Monoclonal Antibodies and Enhancing Growth in Mammalian Cell Culture by Omics Analysis by Eric John McQuillan Blondeel A thesis presented to the University of Waterloo in fulfillment of the thesis requirements for the degree of Doctor of Philosophy in Chemical Engineering Waterloo, Ontario, Canada, 2018 ©Eric John McQuillan Blondeel 2018 Examining Committee Membership The following served on the Examining Committee for this thesis. The decision of the Examining Committee is by majority vote. External Examiner Dr. Mario Jolicoeur Professor École Polytechnique de Montréal Supervisor(s) Dr. Marc Gordon Aucoin Associate Professor Internal Member Dr. Hector Budman Professor Internal-external Member Dr. Brian Dixon Professor Other Member(s) Dr. Maud Gorbet Associate Professor ii Author’s Declaration This thesis consists of material all of which I authored or co-authored: see Statement of Contributions included in the thesis. This is a true copy of the thesis, including any required final revisions, as accepted by my examiners. I understand that my thesis may be made electronically available to the public. iii Statement of Contributions The majority of the work presented in this thesis has been performed either directly by me, or directed by me as the primary researcher. The work presented in Chapter 3 is an accepted manuscript published in the Journal of Biotechnology entitled, “An omics approach to rational feed: Enhancing growth in CHO cultures with NMR metabolomics and 2D-DIGE proteomics.” and is co-authored with Raymond Ho, Steffen Schulze, Dr. Stanislav Sokolenko, Simon R. Guillemette, Dr. Igor Slivac, Dr. Yves Durocher, Dr. Guy J. Guillemette, Dr. Brendan J. McConkey, Dr. David Chang, and Dr. Marc G. Aucoin. While I am the primary author of this manuscript, the research represents two complementary experiments conducted in collaboration with the McConkey and Durocher laboratories as part of the NSERC MAbNet antibody research network. The metabolomics experiments and necessary culturing was performed by myself, Steffen Schulze, Dr. Stanislav Sokolenko, and Simon Guillemette, while the proteomics experiments and necessary culturing was performed by Raymond Ho and Dr. Igor Slivac. The work presented in Chapter 4 is an accepted manuscript published in the Journal of Biotechnology entitled, “Tuning a MAb glycan profile in cell culture: Supplementing N- acetylglucosamine to favour G0 glycans without compromising productivity and cell growth.” and is co-authored with Dr. Katrin Braasch, Thomas McGill, Dr. David Chang, Christina Engel, Dr. Maureen Spearman, Dr. Michael Butler, and Dr. Marc G. Aucoin. While I am the primary author of this manuscript, this research represents an experiment conducted in collaboration with the Butler laboratory as part of the NSERC MAbNet antibody research network. Myself and Thomas McGill performed the experiment and necessary culturing, while Dr. Katrin Braasch and Dr. Maureen Spearman performed intracellular metabolomic analysis of nucleotide sugar iv precursors and glycan analysis of the EG2 antibody product from samples prepared by Thomas and myself. Christina Engel replicated parts the experiment on an alternative CHO cell platform. The work presented in Chapter 5 is a manuscript submitted to the journal Biotechnology Advances entitled, “Supplementing Glycosylation: A Review of Applying Nucleotide-Sugar Precursors to Growth Medium to Affect Therapeutic Recombinant Protein Glycan Profiles.” and is co-authored with Dr. Marc G. Aucoin. I am the primary author of this manuscript reviewing work by several authors of this field. v Abstract Two fundamental objectives of bioprocess engineering are to increase productivity and improve product quality. Glycosylation is a critical and variable factor in the quality of several therapeutic proteins, particularly those with immune-system interactions such as monoclonal antibodies (mAbs). In this thesis, supplementation of nutrients to growth medium of CHO1A7 mammalian cell cultures are examined towards enhancing cell growth, by increasing peak cell density, and improving product quality, by tuning glycosylation of EG2-hFc heavy-chain camelid antibodies. Targeted profiling via 1D-1H-NMR metabolomics and differential expression analysis via 2D-DIGE proteomics, elucidate factors to create a nutrient cocktail to enhance culture growth. Eight target nutrients corresponding with five identified metabolic systems for CHO cells including anaplerotic TCA-replenishment; NADH/NADPH replenishment; tetrahydrofolate cycle C1 cofactor conversions; limitations to lipid synthesis; and redox modulation; resulted in a ~75% improvement to peak cell densities. Towards improving product quality, nucleotide-sugar precursors, capable of shifting glycan distributions were supplemented to growth medium to tune glycosylation of EG2-hFc towards a single G0 glycoform. Growth inhibition from glucosamine-based precursors was mitigated given a priori knowledge from metabolomic analysis of the system – identifying cytosolic acetyl-CoA as a sensitive metabolic pool for CHO1A7 cell growth. Additional nucleotide-sugar precursor nutrients were examined to better resolve conflicting reports of effects to glycan distributions. These conflicts are subsequently attributed to five key factors: differences across cell platforms; differences between glycan sites of expressed proteins; the fermentation and sampling timeline; glutamine levels; finally, no standardized metrics for reporting shifts in glycan distributions with respect to controls. vi Acknowledgements I would like to express thanks to the University of Waterloo and the Department of Chemical Engineering for the opportunity to pursue graduate studies and complete my doctoral program. I would also like to thank the Government of Canada by way of NSERC and the MAbNet antibody research network for supporting my research. A major thank-you to my co-authors, as well as the Butler Lab, the McConkey Lab, the Durocher Lab, and members of MAbNet for their collaboration, help, and above all friendship. I feel privileged to be counted among these colleagues. I would further like to express my thanks to Andrew and Margaret Stevens for their scholarship to the chemical engineering department that supported me financially during my research. An enormous thank you to my supervisor Professor Marc Aucoin for taking a chance on me to join his research group, remaining patient, and not giving up on me. Thank you for your guidance and support and always doing your best to help me. Thanks also to all my colleagues in the Aucoin Lab, Steve, Stan, Andreas, Steffen, Sandi, Megan, Jian, Zen-Zen, Altamash, and Jann – thanks for putting up with me. Thank you to my PhD committee members Dr. Maud Gorbet, Dr Hector Budman, Dr. Brian Dixon, and Dr. Mario Jolicoeur for evaluating my thesis, and my suitability to receive a doctoral degree. Thank you to Dr. Brendan MacDonald, Dr. Thorsten Dieckmann, Dr. Bo Cui, Dr. Bernie Dunker, for all your help, support, and encouragement; I wouldn’t be here without it. I would also like to thank Dr. Marc Gibson, Dr. John Dick, and Dr. Morteza Ahmadi for commiserating with me and encouraging me to power through the hardest stretches. vii Thank you to Velocity, Dean Pearl Sullivan, Jay Shah, Larry Smith, Mike Kirkup and the Faculty of Engineering for encouraging me to reach beyond my grasp. Thanks as well to Y Combinator, and my group partners Geoff Ralston and Tim Brady for encouraging me to grasp further still. Thank you to my partner Jen for sticking with me and supporting my dreams; Mom, Dad, and my brothers for all their support and love. Thank you to all my friends who have suffered through years of pretending to listen to what my research is about. Thanks to Moufeed, my best friend and partner on the wild adventure of the past 4 years. Thanks also to Christian, and the rest of the ExVivo gang. Also, thank you to Jan Venne and the UWaterloo NMR Facility, as well as the administrative and support staff at the Department of Chemical Engineering: Judy, Rose, Liz, Ingrid, Bert, Tom, Ralph and Rick for helping me whenever I needed it. viii Dedication To whomever should read this, I may no longer even be living, but I invite you to join me in a great conversation that was started before I got here, and will continue long after both of us have left. Hopefully I’ve said something useful… ix Table of Contents Examining Committee Membership ............................................................................................... ii Author’s Declaration ...................................................................................................................... iii Statement of Contributions ............................................................................................................ iv Abstract ................................................................................................................................. vi Acknowledgements ....................................................................................................................... vii Dedication ................................................................................................................................. ix Table of Contents ............................................................................................................................ x List of Figures ............................................................................................................................... xv List of Tables ............................................................................................................................... xix List of Abbreviations ................................................................................................................. xxiii Chapter 1 Introduction ............................................................................................................... 1 1.1 Objective of Research........................................................................................................... 4 1.2 Hypothesis of Research ........................................................................................................ 5 Chapter 2 Literature Review...................................................................................................... 6 2.1 Antibodies in vivo ................................................................................................................. 6 2.2 Antigen Binding ................................................................................................................... 8 2.2.1 Monoclonal Antibodies (mAbs) ........................................................................................... 9 2.2.2 Antibody Fragments and Fusion Proteins .......................................................................... 10 2.3 Glycosylation ...................................................................................................................... 11 2.3.1 Eukaryotic Glycosylation ................................................................................................... 12 2.3.2 N-linked Glycosylation ...................................................................................................... 13 2.3.3 Antibody Fc & Immune Effector Function ........................................................................ 17 x

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Figure 21 – Intracellular nucleotide sugar metabolic pathways utilizing glucose or supplemented. GlcN or GlcNAc. utilizing glucose (Glc), galactose (Gal), glucosamine (GlcN), acetylglucosamine. (GlcNAc) cytosol and occurring in ER, followed by the sculpting of further monosaccharide modificatio
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