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Technify Motors GmbH Tel. +49-(0)37204/ 696-0 Fax +49-(0)37204/ 696-2912 Platanenstraße 14 www.centurion.aero D - 09356 St. Egidien [email protected] Supplement Airplane Maintenance Manual Cessna 172 TAE 125-01 Doc. No.: AMM-20-01 Version: 3/0 CAUTION:  This Supplement to the Airplane Maintenance Manual must be read completely before maintenance action, as it contains important safety information. CAUTION:  The organizations and staff who carry out these maintenance action must be approved by the authority, with the exception of the “Pre-flight check“ Note:  The Supplement to the Airplane Maintenance Manual is to be included at every Cessna 172 / TAE 125-01 installation Note:  Please report any service difficulties to the Technical Support Center at Technify Motors GmbH. See above for contact information. This page intentionally blank Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 Table of Contents 0.1 LIST OF REVISIONS....................................................1 0.2 LIST OF APPLICABLE CHAPTERS.............................2 1 INTRODUCTION...........................................................1 1.1 ACCOMPANYING APPLICABLE DOCUMENTS .........1 1.2 IDENTIFICATION OF PARTS OF TAE 125-01 INSTALLATION 2 1.3 COPYRIGHT ©.............................................................4 1.4 CONVENTIONS IN THIS MANUAL..............................4 1.5 VALIDITY OF THIS MANUAL.......................................5 1.6 ABBREVIATIONS.........................................................5 1.7 PACKING AND TRANSPORT......................................5 1.8 STORAGE.....................................................................5 1.9 QUALIFICATIONS OF THE OPERATING AND MAINTENANCE PERSONNEL................................................................5 1.10 UPDATE INFORMATION SERVICE.............................5 1.11 SERVICE LIFE OF THE ENGINE.................................6 1.12 CONVERSION FACTORS............................................7 4 AIRWORTHINESS LIMITATIONS, Issue 3 .................1 4.1 ENGINE LIFE LIMIT......................................................1 4.2 MANDATORY MAINTENANCE ACTIONS...................1 4.3 LOG OF REVISIONS TO AIRWORTHINESS LIMITATIONS2 5 TIME LIMITS / MAINTENANCE CHECKS...................1 5.10 TIME LIMITS.................................................................2 5.20 SCHEDULED MAINTENANCE CHECKS.....................2 5.50 UNSCHEDULED MAINTENANCE................................6 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 6 DIMENSIONS AND AREAS.........................................1 6.1 MODEL .........................................................................1 6.2 ENGINE ........................................................................1 6.3 PROPELLER.................................................................2 6.4 FUEL SYSTEM.............................................................2 12 SERVICING ..................................................................1 12.00 GENERAL.....................................................................1 12.10 REPLENISHING ...........................................................2 12.20 SCHEDULED SERVICING...........................................5 20 STANDARD PRACTICES - AIRFRAME......................1 20.00 GENERAL.....................................................................1 20.10 Standard Torque Values...............................................1 20.20 Firewall Sealants...........................................................3 21 ENVIRONMENTAL SYSTEMS.....................................1 21.00 GENERAL.....................................................................1 24 ELECTRICAL POWER.................................................1 24.00 GENERAL.....................................................................1 24.30 DC GENERATION........................................................2 24.50 ELECTRICAL LOAD DISTRIBUTION...........................9 28 FUEL.............................................................................1 28.00 GENERAL.....................................................................1 28.20 DISTRIBUTION.............................................................2 28.40 INDICATING ...............................................................10 31 INDICATING / RECORDING SYSTEMS......................1 31.50 CENTRAL WARNING SYSTEMS.................................1 31.60 INDICATING INSTRUMENTS .....................................2 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Page: 2 Revision no.: - Content: 4 Revision date: - Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 37 VACUUM ......................................................................1 37.00 GENERAL.....................................................................1 61 PROPELLER................................................................1 61.10 CONSTANT SPEED PROPELLER...............................1 61.20 CONSTANT SPEED UNIT............................................2 71 POWER PLANT............................................................1 71.00 GENERAL.....................................................................1 71.20 MOUNTS.....................................................................23 71.40 ATTACH FITTINGS ....................................................25 71.60 AIR INTAKES .............................................................27 73 ENGINE FUEL SYSTEM..............................................1 73.00 GENERAL.....................................................................1 74 IGNITION......................................................................1 74.00 GENERAL.....................................................................1 75 LIQUID COOLING........................................................1 75.00 GENERAL.....................................................................1 77 ENGINE INDICATION ..................................................1 77.00 GENERAL.....................................................................1 78 EXHAUST.....................................................................1 78.00 GENERAL.....................................................................1 79 OIL................................................................................1 79.00 GENERAL.....................................................................1 79.30 INDICATING .................................................................4 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 3 Revision date: - Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 80 STARTING....................................................................1 80.00 GENERAL.....................................................................1 91 CHARTS AND WIRING DIAGRAMS ...........................1 91.10 WIRING DIAGRAMS.....................................................1 91.20 SPECIAL TOOLS........................................................11 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Page: 4 Revision no.: - Content: 4 Revision date: - Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 0.1 LIST OF REVISIONS Issue/ Chapter Date Approved by Revision Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 2 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 1 INTRODUCTION This operating and maintenance manual contains basic information related to the proper operation of the engine in various situations and under different conditions. It also contains instructions for maintenance. The information and descriptions of components and systems in this manual were correct at the time of publication. Any amendments released through the update information service must also be taken into account. Please contact Technify Motors GmbH if you have any questions. We would be glad to assist you further. 1.1 ACCOMPANYING APPLICABLE DOCUMENTS • Aircraft manufacturer's Service Manual • Aircraft manufacturer's Airplane Maintenance Manual • Installation Manual IM-02-01 for TAE 125-01 • Installation Manual IM-20-01 for TAE 125-01 in Cessna 172 • Repair Manual RM-02-01 for TAE 125-01 • Operation and Maintenance Manual OM-02-01 for TAE 125-01 • Operation and Installation Manual E-124 for Propeller MTV-6-A/187-129 • Installation Manual IM-TAE-CED-125 and Operation Manual OM-TAE-CED-125 • Installation Manual IM-TAE-AED-125 and Operation Manual OM-TAE-AED-125 • Constant Speed Unit Manual CSU TAE 125 • GILL Battery Service Manual • Panasonic Valve Regulated Lead Acid batteries Technical Handbook http://industrial.panasonic.com/eu/index.html • Component Repair Manual CRM-02-02 Chapter: 20-AMM-01-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 8 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 1.2 IDENTIFICATION OF PARTS OF TAE 125-01 INSTALLATION Engine identification The serial number of the engine is provided on the type plate on the crankcase near the starter flange. Example: Fig. 1-1a Type Plate of TAE 125-01  Note: When making inquiries, always have the serial number of the engine ready. Chapter: 20-AMM-01-01 Issue: 3 Issue date: 06.11.2013 Page: 2 Revision no.: - Content: 8 Revision date: -

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Technify Motors GmbH. Platanenstraße 14. D - 09356 St. Egidien. Supplement. Airplane Maintenance. Manual. Cessna 172. TAE 125-01. Doc. No. This Supplement to the Airplane Maintenance Manual must be read Refer to Chapter 5 of this Supplement for checks of the electrical system.
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Technify Motors GmbH Tel. +49-(0)37204/ 696-0 Fax +49-(0)37204/ 696-2912 Platanenstraße 14 www.centurion.aero D - 09356 St. Egidien [email protected] Supplement Airplane Maintenance Manual Cessna 172 TAE 125-01 Doc. No.: AMM-20-01 Version: 3/0 CAUTION:  This Supplement to the Airplane Maintenance Manual must be read completely before maintenance action, as it contains important safety information. CAUTION:  The organizations and staff who carry out these maintenance action must be approved by the authority, with the exception of the “Pre-flight check“ Note:  The Supplement to the Airplane Maintenance Manual is to be included at every Cessna 172 / TAE 125-01 installation Note:  Please report any service difficulties to the Technical Support Center at Technify Motors GmbH. See above for contact information. This page intentionally blank Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 Table of Contents 0.1 LIST OF REVISIONS....................................................1 0.2 LIST OF APPLICABLE CHAPTERS.............................2 1 INTRODUCTION...........................................................1 1.1 ACCOMPANYING APPLICABLE DOCUMENTS .........1 1.2 IDENTIFICATION OF PARTS OF TAE 125-01 INSTALLATION 2 1.3 COPYRIGHT ©.............................................................4 1.4 CONVENTIONS IN THIS MANUAL..............................4 1.5 VALIDITY OF THIS MANUAL.......................................5 1.6 ABBREVIATIONS.........................................................5 1.7 PACKING AND TRANSPORT......................................5 1.8 STORAGE.....................................................................5 1.9 QUALIFICATIONS OF THE OPERATING AND MAINTENANCE PERSONNEL................................................................5 1.10 UPDATE INFORMATION SERVICE.............................5 1.11 SERVICE LIFE OF THE ENGINE.................................6 1.12 CONVERSION FACTORS............................................7 4 AIRWORTHINESS LIMITATIONS, Issue 3 .................1 4.1 ENGINE LIFE LIMIT......................................................1 4.2 MANDATORY MAINTENANCE ACTIONS...................1 4.3 LOG OF REVISIONS TO AIRWORTHINESS LIMITATIONS2 5 TIME LIMITS / MAINTENANCE CHECKS...................1 5.10 TIME LIMITS.................................................................2 5.20 SCHEDULED MAINTENANCE CHECKS.....................2 5.50 UNSCHEDULED MAINTENANCE................................6 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 6 DIMENSIONS AND AREAS.........................................1 6.1 MODEL .........................................................................1 6.2 ENGINE ........................................................................1 6.3 PROPELLER.................................................................2 6.4 FUEL SYSTEM.............................................................2 12 SERVICING ..................................................................1 12.00 GENERAL.....................................................................1 12.10 REPLENISHING ...........................................................2 12.20 SCHEDULED SERVICING...........................................5 20 STANDARD PRACTICES - AIRFRAME......................1 20.00 GENERAL.....................................................................1 20.10 Standard Torque Values...............................................1 20.20 Firewall Sealants...........................................................3 21 ENVIRONMENTAL SYSTEMS.....................................1 21.00 GENERAL.....................................................................1 24 ELECTRICAL POWER.................................................1 24.00 GENERAL.....................................................................1 24.30 DC GENERATION........................................................2 24.50 ELECTRICAL LOAD DISTRIBUTION...........................9 28 FUEL.............................................................................1 28.00 GENERAL.....................................................................1 28.20 DISTRIBUTION.............................................................2 28.40 INDICATING ...............................................................10 31 INDICATING / RECORDING SYSTEMS......................1 31.50 CENTRAL WARNING SYSTEMS.................................1 31.60 INDICATING INSTRUMENTS .....................................2 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Page: 2 Revision no.: - Content: 4 Revision date: - Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 37 VACUUM ......................................................................1 37.00 GENERAL.....................................................................1 61 PROPELLER................................................................1 61.10 CONSTANT SPEED PROPELLER...............................1 61.20 CONSTANT SPEED UNIT............................................2 71 POWER PLANT............................................................1 71.00 GENERAL.....................................................................1 71.20 MOUNTS.....................................................................23 71.40 ATTACH FITTINGS ....................................................25 71.60 AIR INTAKES .............................................................27 73 ENGINE FUEL SYSTEM..............................................1 73.00 GENERAL.....................................................................1 74 IGNITION......................................................................1 74.00 GENERAL.....................................................................1 75 LIQUID COOLING........................................................1 75.00 GENERAL.....................................................................1 77 ENGINE INDICATION ..................................................1 77.00 GENERAL.....................................................................1 78 EXHAUST.....................................................................1 78.00 GENERAL.....................................................................1 79 OIL................................................................................1 79.00 GENERAL.....................................................................1 79.30 INDICATING .................................................................4 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 3 Revision date: - Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 80 STARTING....................................................................1 80.00 GENERAL.....................................................................1 91 CHARTS AND WIRING DIAGRAMS ...........................1 91.10 WIRING DIAGRAMS.....................................................1 91.20 SPECIAL TOOLS........................................................11 Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Page: 4 Revision no.: - Content: 4 Revision date: - Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 0.1 LIST OF REVISIONS Issue/ Chapter Date Approved by Revision Chapter: 20-AMM-00-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 2 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 1 INTRODUCTION This operating and maintenance manual contains basic information related to the proper operation of the engine in various situations and under different conditions. It also contains instructions for maintenance. The information and descriptions of components and systems in this manual were correct at the time of publication. Any amendments released through the update information service must also be taken into account. Please contact Technify Motors GmbH if you have any questions. We would be glad to assist you further. 1.1 ACCOMPANYING APPLICABLE DOCUMENTS • Aircraft manufacturer's Service Manual • Aircraft manufacturer's Airplane Maintenance Manual • Installation Manual IM-02-01 for TAE 125-01 • Installation Manual IM-20-01 for TAE 125-01 in Cessna 172 • Repair Manual RM-02-01 for TAE 125-01 • Operation and Maintenance Manual OM-02-01 for TAE 125-01 • Operation and Installation Manual E-124 for Propeller MTV-6-A/187-129 • Installation Manual IM-TAE-CED-125 and Operation Manual OM-TAE-CED-125 • Installation Manual IM-TAE-AED-125 and Operation Manual OM-TAE-AED-125 • Constant Speed Unit Manual CSU TAE 125 • GILL Battery Service Manual • Panasonic Valve Regulated Lead Acid batteries Technical Handbook http://industrial.panasonic.com/eu/index.html • Component Repair Manual CRM-02-02 Chapter: 20-AMM-01-01 Issue: 3 Issue date: 06.11.2013 Revision no.: - Page: 1 Revision date: - Content: 8 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 1.2 IDENTIFICATION OF PARTS OF TAE 125-01 INSTALLATION Engine identification The serial number of the engine is provided on the type plate on the crankcase near the starter flange. Example: Fig. 1-1a Type Plate of TAE 125-01  Note: When making inquiries, always have the serial number of the engine ready. Chapter: 20-AMM-01-01 Issue: 3 Issue date: 06.11.2013 Page: 2 Revision no.: - Content: 8 Revision date: -

Description:
Technify Motors GmbH. Platanenstraße 14. D - 09356 St. Egidien. Supplement. Airplane Maintenance. Manual. Cessna 172. TAE 125-01. Doc. No. This Supplement to the Airplane Maintenance Manual must be read Refer to Chapter 5 of this Supplement for checks of the electrical system.
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