’ W H AT S I NSI DE YOU R ARMOR ? Cybersecurity begins with fi rewalls and network segmentation, but these barriers must be accompanied by constant monitoring and verifi cation of internal communications and data to protect applications. Simulation Speeds Up Insertion Flowmeters 3 1 0 R 2 WEB EXCLUSIVE E B Excerpt from new book by Walt Boyes O T and Peter Martin: Real-Time Control C O of the Industrial Enterprise CT1310_01_CVR.indd 1 9/30/13 4:33 PM The age of enlightenment has arrived. Scan to explore the first app for flow metering Program your flow meter with nc. y, I your iPhone or iPad! ustr d n ns I e m e Si Siemens introduces SITRANS CONNECTION, the first app for Clamp-on flow 2 1 0 2 © Introducing the Foxboro Evo™ system. usa.siemens.com/clamp You’ve been waiting for a control system that shines light into every corner of the plant. Protect Engineer So every member of your team can be enlightened — with the context-rich information Flow measurement has gone mobile! With the new enhance all metering functionalities, including Maintain EvFoxbooro they need to manage risk and turn opportunities into profi ts. A system with the power and SITRANS CONNECTION app and connection kit for programming, operational review, data logging and Operate fl exibility to know the past, collaborate in the ever-evolving present, and even predict the Apple devices, Siemens gives you total control of download. The app makes connectivity possible almost Manage future. This is the next generation of advanced automation. This is Foxboro Evo. See what your flow – right at your fingertips. anywhere, without the need for a laptop. the Foxboro Evo process automation system can do for you at Foxboro.com/FoxboroEvo SITRANS CONNECTION enables direct serial communi- And SITRANS CONNECTION even allows you to share This changes cation between an iPhone, iPad or iPod Touch and terminal window access with a Siemens technician for everyone any SITRANS F US clamp-on ultrasonic flow meter to instant service and support. Tel: 1-888-FOXBORO E-mail: [email protected] Answers for industry. © Copyright 2013. All rights reserved. Invensys, the Invensys logo, Foxboro, and Foxboro Evo are trademarks of Invensys plc,its subsidiaries or affi liates. All other brands and product names may be trademarks of their respective owners. 1303051_LaunchAd_ControlEngin.indd 1 8/19/13 12:15 PM SITRANS_Connection_Ad_ControlMag_Sept_2013NEWFORMAT.indd 1 9/20/2013 9:48:10 AM CT1310_full page ads.indd 2 10/1/13 3:36 PM The age of enlightenment has arrived. Scan to explore the first app for flow metering Program your flow meter with nc. y, I your iPhone or iPad! ustr d n ns I e m e Si Siemens introduces SITRANS CONNECTION, the first app for Clamp-on flow 2 1 0 2 © Introducing the Foxboro Evo™ system. usa.siemens.com/clamp You’ve been waiting for a control system that shines light into every corner of the plant. Protect Engineer So every member of your team can be enlightened — with the context-rich information Flow measurement has gone mobile! With the new enhance all metering functionalities, including Maintain EvFoxbooro they need to manage risk and turn opportunities into profi ts. A system with the power and SITRANS CONNECTION app and connection kit for programming, operational review, data logging and Operate fl exibility to know the past, collaborate in the ever-evolving present, and even predict the Apple devices, Siemens gives you total control of download. The app makes connectivity possible almost Manage future. This is the next generation of advanced automation. This is Foxboro Evo. See what your flow – right at your fingertips. anywhere, without the need for a laptop. the Foxboro Evo process automation system can do for you at Foxboro.com/FoxboroEvo SITRANS CONNECTION enables direct serial communi- And SITRANS CONNECTION even allows you to share This changes cation between an iPhone, iPad or iPod Touch and terminal window access with a Siemens technician for everyone any SITRANS F US clamp-on ultrasonic flow meter to instant service and support. Tel: 1-888-FOXBORO E-mail: [email protected] Answers for industry. © Copyright 2013. All rights reserved. Invensys, the Invensys logo, Foxboro, and Foxboro Evo are trademarks of Invensys plc,its subsidiaries or affi liates. All other brands and product names may be trademarks of their respective owners. 1303051_LaunchAd_ControlEngin.indd 1 8/19/13 12:15 PM SITRANS_Connection_Ad_ControlMag_Sept_2013NEWFORMAT.indd 1 9/20/2013 9:48:10 AM CT1310_full page ads.indd 3 10/1/13 3:36 PM CT1310_full page ads.indd 4 10/1/13 3:37 PM October 2013 • Volume XXV • Number 10 f e at u r e s c O v e r S t O r y F l O W 34 / What’s Inside your Armor? 51 / Stick It! Cybersecurity begins with firewalls and network segmenta- Insertion flowmeters come in many varieties, but they all tion, but that’s not enough protection. by Jim Montague share similar characteristics and problems. by Walt Boyes W E B E X C L U S I V E S S I m u l A t I On A n d m Od e l I n g 47 / Simulation Speeds up Excerpt from new book by walt Boyes and Peter Mar- As they get closer to real-time, simulations are taking on tin: Real-Time Control of the Industrial Enterprise many more varied applications and helping to optimize them. www.controlglobal.com/RealTimeControl by Jim Montague CONTROL (ISSN 1049-5541) is published monthly by PUTMAN Media COMPANY (also publishers of CONTROL DESIGN, CHEMICAL PROCESSING, FOOD PROCESSING, INDUSTRIAL NETwORkING, PHARMACEUTICAL MANUFACTURING, and PLANT SERVICES ), 555 w. Pierce Rd., Ste. 301, Itasca, IL 60143. (Phone 630/467-1300; Fax 630/467-1124.) Address all correspondence to Editorial and Executive Offices, same ad- dress. Periodicals Postage Paid at Itasca, IL, and at additional mailing offices. Printed in the United States. © Putman Media 2013. All rights reserved. The contents of this publication may not be reproduced in whole or part without consent of the copyright owner. POSTMASTER: Send address changes to CONTROL, P.O. Box 3428, Northbrook, IL 60065-3428. SUBSCRIPTIONS: Qualified-reader subscriptions are accepted from Operating Management in the control industry at no charge. To apply for qualified-reader subscription, fill in subscription form. To non-qualified subscribers in the Unites States and its possessions, subscriptions are $96.00 per year. Single copies are $15. International subscriptions are accepted at $200 (Airmail only.) CONTROL assumes no responsibility for validity of claims in items reported. Canada Post International Publications Mail Product Sales Agreement No. 40028661. Canadian Mail Distributor Information: Frontier/BwI,PO Box 1051,Fort Erie,Ontario, Canada, L2A 5N8. OctOber/2013 www.controlglobal.com 5 CT1310_05_07_TOC.indd 5 9/30/13 4:42 PM Simply reliable: Process safety by Endress+Hauser The most simple choices can save a life and some of the best decisions are often the simplest. Empower yourself with the right field instrumentation partner. At Endress+Hauser, our design, manufacturing and Life Cycle Management expertise helps you reduce risk in your process. Your mission is our mission. Get in touch with our people and discover your options. www.us.endress.com/process-safety Endress+Hauser, Inc 2350 Endress Place Greenwood, IN 46143 Sales: 888-ENDRESS [email protected] Service: 800-642-8737 www.us.endress.com Fax: 317-535-8498 CT1310_full page ads.indd 6 10/1/13 3:37 PM October 2013 • Volume XXV • Number 10 D E PA R T M E N T S 9 / editor’s page 22 / In process In prOceSS Fukushima Crazy Scary invensys Foxboro’s evo control system re- Spreading Fud about Fukushima is both leased; Hart and Fieldbus Foundation unhelpful and bad science. talk merger; and more process news. 11/ On the Web 32 / resources Taking the Long Way online with process analyzers. Videos, eb- ControlGlobal.com solves the 20-pounds- ooks, white papers and more. of-stuff-to-fit-in-a-10-pound bag problem. 55 / Ask the experts Endress+Hauser execs open up bigger 13 / Feedback How reliable is a pad-type flange connec- facilities in Indiana. our readers weigh in on collisions and tion? How well do they withstand pressure control systems and hackers. and leakage? our experts weigh in. 14 / Other Voices 59 / roundup Supplier Selection and Relationship Acquire Your Data Here rOundup Management the latest daQ hardware and software. Pick the right supplier and managing that relationship can make or break a career—or 63 / control talk a business. Educating Future Automation Engineers the rose-Hulman institute of technology 19 / On the bus combines theory with hands-on experience Making a Better Fool at the undergraduate level. Mitigating the human propensity to mess things up given half a chance. 65 / Ad Index Check these pages. 20 / Without Wires The Pepperl+Fuchs VisuNet XT opera- . tor workstation. HMI Everywhere 66 / control report HtMl5, CSS3 and SVG are making scal- RasGas Gets a Jump on Safety. able, web-based HMis more practical and How one lnG producer keeps an eye on ubiquitous than ever. its control systems to get an early warning of safety issues. CirCulation audited June 2012 Food & Kindred Products.....................................................................................11,430 Petroleum Refining & Related Industries ................................................................3,417 Chemicals & Allied Products ...............................................................................10,731 Rubber & Miscellaneous Plastic Products .............................................................3,372 Systems Integrators & Engineering Design Firms ..................................................9,277 Miscellaneous Manufacturers ................................................................................2,141 Primary Metal Industries ........................................................................................5,073 Stone, Clay, Glass & Concrete Products ................................................................1,758 Electric, Gas & Sanitary Services ...........................................................................4,055 Textile Mill Products ..............................................................................................1,248 Pharmaceuticals .....................................................................................................3,749 Tobacco Products ......................................................................................................146 Paper & Allied Products .........................................................................................3,623 Total Circulation ...................................................................................................60,000 OctOber/2013 www.controlglobal.com 7 CT1310_05_07_TOC.indd 7 9/30/13 4:42 PM Do more helpful control system testing with the new Do-more PLC TM 2013 WINNER The NEW Insightful monitoring and programmable troubleshooting tools controller with Use these tools for real-time tuning and testing: • Debug View window can suspend each task and The FREE Do-more Designer program separately. software for Do-more H2 series • PID View window allows precise tuning of your PLCs gives you advanced tools PID loops that can cost thousands from • Data View window monitors your chosen program others. elements - discrete or analog I/O, and system parameters Download at www.do-moreplcs.com and check it out. • View Trend Data in its own view as well as within specifi c ladder instructions like PID, RAMPSOAK, Built-in simulator and High/Low Alarm. The built-in simulator creates a virtual PLC so you can test your logic without the hardware present. The Windows application runs on your PC and uses the same code as the CPU fi rmware for the most accurate simulation. Test part of your logic or whole programs quickly and conveniently. • Simulates discrete and analog I/O with access to timers, counters, control bits, etc. • Simulate PID - use the Simulator coupled with the Trend View for outstanding visibility into your PID processes. Each Do-more CPU comes with a coupon for a 30-day free trial of online video training. So visit www.do-moreplcs.com for the details, watch overview videos, and download the free software to take it for a spin. Watch our videos at: www.n2adc.com/domorevids Research, price, buy at: www.automationdirect.com/Do-More-PLCs Order Today, Ships Today! * See our Web site for details and restrictions. © Copyright 2013 AutomationDirect, Cumming, GA USA. All rights reserved. 1-800-633-0405 the #1 value in automation CT1310_full page ads.indd 8 10/1/13 3:37 PM 1310-Control-DoMorePLC-Trending-MAG.indd 1 9/13/13 2:35 PM EDITOR’S PAGE crazy Scary fukushima reporting My colleague, Stuart Nathan, at www.theengineer.co.uk, is dead right on in his column entitled “Fukushima alarmism is a bigger risk than radiation.” Let’s just look at why. I worked for the old Texas Nuclear Corp., now part of ThermoFisherScientific, in the Walt bOyes Editor in chiEf 1980s and early 1990s. I went through radiation safety training, and carried a license and [email protected] a dosimeter for nearly 10 years. So I’m pretty to get. Solar, wind and geothermal power can pro- sure of my facts here. duce somewhere on the order of 20% of the re- Despite what Nathan calls “breathless cover- quirements of current generation, and coal and oil age” of “desperate” and “crazy” attempts to cre- plants pollute, are severely limited resources, and ate a “freeze-wall” around the leaking contain- are major sources of carbon emissions. It’s no ac- ment vessels, the idea is neither desperate nor cident that China is in the process right now of crazy, and has been used to deter various kinds building and commissioning 72 nuclear plants. of contamination, including nuclear. This type The attitude fostered by the coverage of Fu- of coverage, including misleading citations and kushima by reporters and editors who have no demonstrably false statistics, is the norm when clue is dangerous to the entire body of engi- discussing nuclear power, and in fact, is normal neered infrastructure. It fosters NIMBYism when discussing science at all. (that stands for “not in my back yard”) and an This is bad for civilization, for power genera- unrealistic worldview. It’s one of the reasons tion, for engineering and for science education. children choose as early as grammar school not I’ve written before how teachers-in-training for to enter science tracks. It’s one of the significant elementary schools not only do not understand roots of the lack of trained engineers and tech- science, but are actually afraid to teach it. nicians we see in the process industries. Nuclear power has a phenomenal record of We learned to make safe nuclear plants long over 50 years of safe operation worldwide, but ago. We learned to safely dispose of radioactive you’d never know it from the coverage that waste years ago. But with irresponsible and bi- these accidents get. It was beginning to look ased reportage of nuclear effects, nobody knows like the United States would actually do nu- about this, and worse, nobody believes it. clear plant projects again until Fukushima and When Texas Nuclear was on Research the hysteria surrounding it. Now most of those Boulevard in Austin in the 1980s, there was a The attitude projects have vaporized. But as Nathan points Whole Foods across the street. Every so often, out, “The reactors at Fukushima Daiichi were the barbarians would come picket us, protest- fostered by old, scheduled for shutdown; their newer neigh- ing against food irradiation (which also has bors at Fukushima Daiini worked perfectly.” been shown to be entirely safe), just because we Fukushima It is sad, too, that the howling about Fukushima had the word “nuclear” in our name. We were Daiichi is drowning out the real tragedy here: the making industrial nucleonic gauges for level, coverage by devastating effects of the tsunami on that part of density and elemental analysis and didn’t do Japan. Again, Nathan points out, “18,500 people food irradiation. But the ignoranti didn’t know clueless reporters lost their lives as a result of the tsunami. Of those, that and didn’t care. the number attributable to Fukushima is zero, de- You can’t have reasonable decisions in a is dangerous to spite the meltdowns continually being described democratic society with that level of willful ig- as ‘deadly’ and radiation levels as ‘lethal.’ ” norance and partisan reporting. the entire body of Demonizing nuclear power is stupid. Unless the ITER project actually works and produces fu- engineered sion reactions that give off more power than they require, nuclear reactors are the best source of infrastructure. clean, non-polluting power we have or are likely OctOber/2013 www.controlglobal.com 9 CT1309_09_Edit.indd 9 9/30/13 4:44 PM Smarter Embedded Designs, Faster Deployment The combination of NI LabVIEW system design software and reconfi gurable I/O LLaabbVVIIEEWW ssyysstteemm ddeessiiggnn (RIO) hardware helps small design teams with varied expertise develop demanding ssooffttwwaarree ooffffeerrss uullttiimmaattee flfl eexxiibbiilliittyy tthhrroouugghh FFPPGGAA embedded applications in less time. Using this graphical system design approach, pprrooggrraammmmiinngg,, ssiimmpplliififi eess you can take advantage of the same integrated platform to program embedded ccooddee rreeuussee,, aanndd hheellppss processors and FPGAs for faster application development in industries ranging from yyoouu pprrooggrraamm tthhee wwaayy yyoouu think–graphically. energy to transportation, manufacturing, and life sciences. >> Accelerate your productivity at ni.com/embedded-platform 800 453 6202 ©2013 National Instruments. All rights reserved. LabVIEW, National Instruments, NI, and ni.com are trademarks of National Instruments. Other product and company names listed are trademarks or trade names of their respective companies. 12122 1C2T112321 N0_I_fu2l0l 1p3a_gSe madasrt.einrd Edm b1e0dded Design Ad.indd 1 71/01/51//1133 23::0377 PPMM
Description: