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CONFIGURATION MANAGEMENT PROCESS MATURITY: DEFINITION AND MATURATION OF CONFIGURATION MANAGEMENT FOR AEROSPACE AND DEFENCE INDUSTRIES A thesis submitted to The University of Manchester for the degree of Doctor of Philosophy (PhD) in the Faculty of Engineering and Physical Sciences 2014 Usman Ali School of Mechanical, Aerospace and Civil Engineering TABLE OF CONTENTS TABLE OF CONTENTS ................................................................................................... 2 LIST OF FIGURES ........................................................................................................... 7 LIST OF TABLES ............................................................................................................. 9 ABSTRACT ..................................................................................................................... 12 DECLARATION ............................................................................................................. 13 COPYRIGHT STATEMENT .......................................................................................... 14 LIST OF PUBLICATIONS ............................................................................................. 15 ACKNOWLEDGEMENT ............................................................................................... 16 ABBREVIATIONS ......................................................................................................... 17 CHAPTER 1: INTRODUCTION .................................................................................... 19 1.0 Research overview ........................................................................................... 19 1.1 Research problem ............................................................................................. 21 1.2 Research aims and objectives........................................................................... 22 1.3 Research questions ........................................................................................... 23 1.4 Research hypothesis ......................................................................................... 24 1.5 Research strategy ............................................................................................. 25 1.6 Structure of the thesis ....................................................................................... 26 CHAPTER 2: LITERATURE REVIEW ......................................................................... 29 2.0 Introduction ...................................................................................................... 29 2.1 Configuration Management (CM).................................................................... 29 2.1.1 History of CM .............................................................................................. 32 2.1.2 Elements of CM ........................................................................................... 35 2.1.3 CM in Quality perspective ........................................................................... 53 2.1.4 Management of design process with CM ..................................................... 54 2.1.5 CM impacts on customer’s support and satisfaction.................................... 55 2 Table of contents 2.1.6 CM and products reliability and maintainability ......................................... 57 2.1.7 CM activity model ....................................................................................... 58 2.2 Critical success factors and related CM literature............................................ 59 2.3 Barriers to CM implementation ....................................................................... 64 2.4 Maturity models ............................................................................................... 67 2.4.1 SEI maturity models ..................................................................................... 69 2.4.2 CM Capability Model for the medical device industry ................................ 85 2.4.3 Limitation of CM related maturity models .................................................. 87 2.4.4 Research on maturity models in other allied fields ...................................... 88 2.5 Literature search strategy ................................................................................. 98 2.5.1 Keywords ..................................................................................................... 98 2.5.2 Search engines .............................................................................................. 98 2.6 Summary and conclusions ............................................................................... 99 2.6.1 Summary ...................................................................................................... 99 2.6.2 Conclusions ................................................................................................ 101 CHAPTER 3: RESEARCH DESIGN AND METHODOLOGY .................................. 103 3.0 Introduction .................................................................................................... 103 3.1 Research aim and objectives .......................................................................... 104 3.2 Research process ............................................................................................ 104 3.3 Research design and methodology. ................................................................ 107 3.3.1 Research philosophy .................................................................................. 107 3.3.2 Research approaches .................................................................................. 110 3.3.3 Research strategies / methods .................................................................... 117 3.3.4 Research choices ........................................................................................ 119 3.3.5 Time horizon .............................................................................................. 120 3.3.6 Data collection methods / techniques ......................................................... 121 3.3.7 The credibility of research findings ........................................................... 131 3.4 Summary ........................................................................................................ 133 CHAPTER 4: IDENTIFICATION AND ANALYSIS OF CM CSFs ........................... 135 4.0 Introduction .................................................................................................... 135 3 Table of contents 4.1 Research objectives ........................................................................................ 136 4.2 Research methodology ................................................................................... 137 4.3 Findings, analysis, and discussion ................................................................. 138 4.3.1 Descriptive statistics................................................................................... 138 4.3.2 Categorization of CSFs .............................................................................. 141 4.3.3 Inferential statistic ...................................................................................... 145 4.3.4 CM activity model ..................................................................................... 153 4.3.5 Interpretation of CM CSFs groups ............................................................. 155 4.4 Summary and conclusions ............................................................................. 161 4.4.1 Summary .................................................................................................... 161 4.4.2 Conclusions ................................................................................................ 162 CHAPTER 5: BARRIERS AND GOVERNANCE OF THE CM PROCESS .............. 164 5.0 Introduction .................................................................................................... 164 5.1 Research objectives ........................................................................................ 165 5.2 Research methodology ................................................................................... 166 5.3 Analysis and discussion ................................................................................. 167 5.3.1 Barriers to Configuration Management implementation ........................... 167 5.3.2 Governance of the Configuration Management process ............................ 189 5.4 Summary and conclusions ............................................................................. 195 5.4.1 Barriers in the implementation of CM process .......................................... 195 5.4.2 Governance of CM Process ........................................................................ 196 CHAPTER 6: ANALYSIS OF BARRIERS TO CM IMPLEMENTATION ................ 197 6.0 Introduction .................................................................................................... 197 6.1 Objectives of the research .............................................................................. 198 6.2 Research methodology ................................................................................... 198 6.3 Findings, analysis, and discussion ................................................................. 199 6.3.1 Descriptive statistics................................................................................... 199 6.3.2 Factor analysis (categorization of the barriers to CM implementation) .... 203 6.3.3 Inferential statistic ...................................................................................... 209 6.3.4 Interpretation of CM barriers groups ......................................................... 216 4 Table of contents 6.4 Summary and conclusions ............................................................................. 223 6.4.1 Summary .................................................................................................... 223 6.4.2 Conclusions ................................................................................................ 224 CHAPTER 7: CONFIGURATION MANAGEMENT MATURITY MODEL ............ 227 7.0 Introduction .................................................................................................... 227 7.1 Research Objective......................................................................................... 228 7.2 Research Methodology................................................................................... 229 7.3 Configuration Management Maturity Model ................................................. 230 7.3.1 Identification of key process capabilities ................................................... 231 7.3.2 Establishing goals ...................................................................................... 233 7.3.3 Composition of CMMM ............................................................................ 233 7.3.4 Key focus areas of CMMM........................................................................ 238 7.3.5 Measuring the level of maturity ................................................................. 239 7.4 Validation of CMMM .................................................................................... 249 7.5 CM process maturity ...................................................................................... 256 7.5.1 Level of maturity of Configuration Management practices ....................... 256 7.5.2 Hypothesis validation ................................................................................. 258 7.6 Summary and conclusions ............................................................................. 260 7.6.1 Summary .................................................................................................... 260 7.6.2 Conclusions ................................................................................................ 261 CHAPTER 8: SUMMARY, CONCLUSIONS AND RECOMMENDATIONS .......... 263 8.0 Introduction .................................................................................................... 263 8.1 Summary of the research ................................................................................ 263 8.2 Conclusions .................................................................................................... 267 8.2.1 CSFs for the effective implementation of Configuration Management ..... 268 8.2.2 Barriers to Configuration Management implementation ........................... 269 8.2.3 Governance of the Configuration Management process ............................ 271 8.2.4 Configuration Management Maturity Model ............................................. 271 8.3 Limitations of the study ................................................................................. 273 8.4 Contribution of this research .......................................................................... 273 5 Table of contents 8.4.1 Academic perspective ................................................................................ 274 8.4.2 Industrial perspective ................................................................................. 276 8.5 Research application ...................................................................................... 277 8.6 Recommendations and further research ......................................................... 278 REFERENCES ............................................................................................................... 280 Appendix A .................................................................................................................... 296 Appendix B .................................................................................................................... 305 Appendix C .................................................................................................................... 308 Appendix D .................................................................................................................... 315 Appendix E .................................................................................................................... 318 Appendix F ..................................................................................................................... 324 6 LIST OF FIGURES Figure 1-1: The CM Process Ladder (Watt, 2010) .......................................................... 20 Figure 2-1: Configuration Management defined (Watt, 2008; Watt, 2010) .................... 30 Figure 2-2: Configuration Management process model (MIL-HDBK-61, 1997)............ 37 Figure 2-3: Configuration Management identification (MIL-HDBK-61, 1997) ............. 40 Figure 2-4: Detail of baselines (MIL-HDBK-61, 1997) .................................................. 44 Figure 2-5: Product generic phases and baselines (Robert, 2004) ................................... 44 Figure 2-6: Product development cycle (Samaras, 1988) ................................................ 45 Figure 2-7: Life cycle of MoD project (Lester, 2007) ..................................................... 46 Figure 2-8: Simple Change Process (Rowell et al., 2009) ............................................... 48 Figure 2-9: Principles of Change Management System (Ibbs et al., 2001) ..................... 49 Figure 2-10: Statistics of research on members of CCB (Huang and Mak, 1999) .......... 50 Figure 2-11 : Lack of control and its impact on cost (Boznak, 1990a) ............................ 57 Figure 2-12: History of CMMs (Team, 2006) ................................................................. 71 Figure 2-13 : Five levels of SW-CMM (Paulk, Curtis et al. 1993) .................................. 72 Figure 2-14: SE-CMM Model architecture (Bate et al., 1995) ........................................ 77 Figure 2-15 : Improvement path for process capability (Bate et al., 1995) ..................... 77 Figure 2-16: Capability level-1 engineering (Bate et al., 1995) ...................................... 79 Figure 2-17: Capability level-2 engineering (Bate et al., 1995) ...................................... 80 Figure 2-18: Capability level-3 engineering (Bate et al., 1995) ...................................... 80 Figure 2-19: Capability level-4 engineering (Bate et al., 1995) ...................................... 80 Figure 2-20: Capability level-5 engineering (Bate et al., 1995) ...................................... 81 Figure 2-21 : Maturity levels of CoPS-RM-CMM (Yeo and Ren, 2009) ........................ 91 Figure 2-22: The four levels of risk maturity (Hillson, 1997) ......................................... 92 Figure 2-23: (PM) 2 model (Kwak and Ibbs, 2006) ......................................................... 94 Figure 2-24: Project Management Maturity Model (Crawford, 2006) ............................ 97 Figure 3-1: The research onion (Saunders et al., 2009) ................................................. 103 Figure 3-2: Research process flowchart ......................................................................... 106 Figure 3-3: Population, sample, and individual cases (Saunders et al., 2003) ............... 127 7 List of figures Figure 3-4: Sampling techniques (Saunders et al., 2003). ............................................. 128 Figure 4-1: Details of CSFs groups ................................................................................ 143 Figure 4-2: Configuration Management Activity Model ............................................... 155 Figure 6-1: Screeplot, total variance associated with each barrier ................................. 204 Figure 6-2: Three groups of barriers to CM implementation ......................................... 206 Figure 7-1: Configuration Management process capabilities ........................................ 232 Figure 7-2: Configuration Management Maturity Model .............................................. 234 Figure 7-3: Experience of research participants under different categories .................. 251 8 LIST OF TABLES Table 2-1: CM success factors (areas of importance) ...................................................... 61 Table 2-2: PM CSFs identified across 63 publications (Fortune and White, 2006) ........ 62 Table 2-3: List of PM CSFs (Belassi and Tukel, 1996) ................................................... 63 Table 2-4: List of PM CSFs (Belassi and Tukel, 1996) ................................................... 64 Table 2-5: List of key process areas of SW-CMM (Paulk et al., 1993) ........................... 74 Table 2-6: Capability levels with their common features (Bate et al., 1995) .................. 78 Table 2-7: SE-CMM Process Categories and Process Areas (Bate et al., 1995) ............. 79 Table 2-8 : Details of process areas (TEAM, 2006) ........................................................ 84 Table 2-9 : Capability and maturity levels (TEAM, 2006) .............................................. 85 Table 2-10 : Comparison of CM activities in Medical Device Industry and CMMI (McCaffery et al., 2008) ................................................................................................... 86 Table 2-11: Maturity stage dimension (Niazi et al., 2005) .............................................. 90 Table 2-12: Critical Success Factors dimension (Niazi et al., 2005) ............................... 90 Table 2-13: Capability Areas of CoPS-RM-CMM (Yeo and Ren, 2009) ....................... 91 Table 2-14: Key PM Processes of (PM) 2 model (Kwak and Ibbs, 2006) ....................... 95 Table 2-15: Major organizational characteristics of (PM) 2 model (Kwak and Ibbs, 2006) .......................................................................................................................................... 95 Table 2-16: Key focus areas of (PM) 2 model (Kwak and Ibbs, 2006) ............................ 96 Table 3-1: Alternative terms for positivist and phenomenological paradigms (Mangan et al., 2004)......................................................................................................................... 108 Table 3-2: Key features of the positivist and phenomenological paradigms (Easterby- Smith et al., 1991). ......................................................................................................... 109 Table 3-3: Classification of the main types of research (Hussey and Hussey, 1997) .... 111 Table 3-4: Differences between deductive and inductive approaches (Saunders et al., 2003) .............................................................................................................................. 115 Table 3-5: Differences between qualitative and quantitative methods (Ghauri and Gronhaug, 2005) ............................................................................................................ 116 Table 4-1: List of Critical Success Factors .................................................................... 140 9 List of tables Table 4-2: Correlation matrix......................................................................................... 142 Table 4-3: Total variance ............................................................................................... 144 Table 4-4: Parallel analysis ............................................................................................ 144 Table 4-5: Comparison of actual eigenvalues with corresponding criterion values ...... 145 Table 4-6: Test of normality .......................................................................................... 148 Table 4-7: Significance of CSFs with academic qualification ....................................... 149 Table 4-8: Mean Rank for academic qualification ......................................................... 149 Table 4-9: Significance of CSFs with CM certification / training ................................. 150 Table 4-10: Mean ranks for CM training ....................................................................... 151 Table 4-11: Significance of CSFs with experience in CM ............................................ 151 Table 4-12: Mean ranks for CM experience .................................................................. 152 Table 4-13: Significance of CSFs with experience in Stakeholder Departments .......... 152 Table 4-14: Mean ranks for experience in stakeholder departments ............................. 153 Table 6-1: Barriers to CM implementation .................................................................... 202 Table 6-2: KMO and Bartlett's Test results ................................................................... 203 Table 6-3: Total Variance Explained ............................................................................. 205 Table 6-4: Correlation matrix for CM barriers .............................................................. 207 Table 6-5: Group of matrix after Varimax rotation ....................................................... 208 Table 6-6: Final statistics of principle component analysis ........................................... 208 Table 6-7: Test of normality .......................................................................................... 211 Table 6-8: Significance of barriers to CM implementation with academic qualification ........................................................................................................................................ 212 Table 6-9: Mean Rank for academic qualification ......................................................... 213 Table 6-10: Significance of barriers to CM implementation with gender differences .. 213 Table 6-11: Mean Rank for gender differences ............................................................. 214 Table 6-12: Significance of barriers to CM implementation with CM experience........ 214 Table 6-13: Mean Rank for CM experience .................................................................. 215 Table 6-14: Significance of barriers to CM implementation with organizational types 215 Table 6-15: Mean Rank for organizational types ........................................................... 216 Table 7-1: Five point scale in three groups .................................................................... 250 10

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Submitted by: Usman Ali. Degree Title: Doctor of Philosophy . The process improvement methodologies in the form of maturity models highlighted by these studies are tenable but have specific .. responsibilities of each Configuration Management entity, draw boundaries in terms of scope of work and
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