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Newnes Engineering Science Pocket Book PDF

363 Pages·1987·18.719 MB·English
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Newnes E n g i n e e r i ng S c i e n ce Pocket Book J O Bird BSc(Hon8), CENG, MIEE, FIMA, F.CoU.P, MIElecIE Heinemann Newnes Heinemann Newnes An imprint of Heinemann Professional Publishing Ltd Halley Court, Jordan Hill, Oxford OX2 8EJ OXFORD LONDON MELBOURNE AUCKLAND SINGAPORE IBADAN NAIROBI GABORONE KINGSTON First published by Butterworth & Co (Publishers) Ltd 1983 First published by Heinemann Newnes 1987 Reprinted 1988 © Heinemann Professional Publishing Ltd 1987 British Library Cataloguing in Publication Data Bird, J. O. Newnes engineering science pocket book 1. Science - Dictionaries 1. Title 1.503'.21 0,121 ISBN 0 434 90154 7 Printed in England by Butler & Tanner Ltd, Frome and London Preface This Engineering Science pocket book is intended to provide students, technicians and engineers with a readily available reference to the essential engineering science formulae, definitions and general information needed during their studies and/or work situation. The book assumes litde previous knowledge, and is suitable for a wide range of courses, and will be particularly useful for students studying for Technician certificates and diplomas, and for GCSE and A levels. The author would like to express his appreciation for the friendly cooperation and helpful advice given to him by the publishers and by the editor Mr A.J.C. May and also to Mr. D.S. Ayling for his agreeing to the use of some material from his Mechanical Science Checkbook. Thanks are also due to Mrs. Elaine Woolley for the excellent typing of the manuscript. Finally, the author would like to add a word of thanks to his wife Elizabeth for her patience, help and encouragement during the preparation of this book. J O Bird Highbury College of Technology Portsmouth 1 SI units 1 The system of units used in engineering and science is the Systéme Intematíoiimle dlJiiites (International system of units), usually abbreviated to SI units, and is based on the metric system. This was introduced in 1960 and is now adopted by the majority of countries as the official system of measurement. 2 The basic units in the SI system are given in Table 1.1. Table 1.1 Quantity Unit length metre, m mass kilogram, kg time second, s electric current ampere. A thermodynamic temperature kelvin. Κ luminous intensity candela, cd amount of substance mole, mol SI units may be made larger or smaller by using prefixes which denote multiplication or division by a particular amount. The eight most common multiples, with their meaning, are listed in Table 1.2. Table 1.2 Prefix Name Meaning Τ tera multiply by 1 000000000000 (i.e. ^ 10^^) G giga multiply by 1 000000000 (i.e. ^ 10^) Μ mega multiply by 1 000000 (i e. χ 10^) k kilo multiply by 1 000 (i.e. xlO^) m milli divide by 1 000 (i.e. χ 10"^) micro divide by 1 000000 (i.e. χ 10"^) η nano divide by 1 000000000 (i.e. χ 10"^) Ρ pico divide by 1 000000000000 (i.e. ^ lO''^) 4 (i) Length is the distance between two points. The standard unit of length is the metre, although the centimetre, cm, millimetre, mm and kilometre, km, are often used. 1 cm = 10 mm; 1 m = 100cm= 1000 mm; 1 km =1000 m. (ii) Area is a measure of the size or extent of a plane surface and is measured by multiplying a length by a length. If the lengths are in metres then the unit of area is the eqiwre metre, m^. 1 m2=l mx 1 m=100 cm χ 100 cm = 10000 cm^ or 10* cm^ = 1000 mm χ 1000 mm = 1000000 mm^ or 10^ mm^ Conversely, 1 cm^ = 10"* m^ and 1 mm^ = 10"^ m^. (iii) Volume is a measure of the space occupied by a solid and is measured by multiplying a length by a length by a length. If the lengths are in metres then the unit of volume is in cubic metres, m'. 1 m^ = \ mxl mxl m=100 cm χ 100 cm χ 100 cm = 1000 mm χ 1000 mm χ 1000 mm = 10^ mm^ Conversely, 1 cm^= 10"^ m^ and 1 mm^ = 10"^ m^ Another unit used to measure volume, particularly with liquids, is the litre (1) where 1 litre = 1000 cm'. (iv) Mass is the amount of matter in a body and is measured in kilograms, kg. 1 kg = 1000 g (or conversely, 1 g = 10"' kg) and 1 tonne (t) = 1000kg. 5 Derived SI units use combinations of basic units and there arc many of them. Two examples are: velocity — metres per second, (m/s) acceleration — metres per second square, (m/s^). (a) The unit of charge is the coulomb, (C), where one coulomb is one ampere second. (1 coulomb = 6.24 χ ΙΟ'® electrons). The coulomb is defined as the quantity of electricity which flows past a given point in an electric circuit when a current of one ampere is maintained for one second. Thus charge in coulombs, Q = !t where / is the current in amperes and / is the time in seconds. (b) The unit of force is the newton, (N), where one newton is one kilogram metre per second squared. The newton is defined as the force which, when applied to a mass of one kilogram, gives it an acceleration of one metre per second squared. Thus force in newtons, F=ma, where m is the mass in kilograms and a is the acceleration in metres per second squared. Gravitational force, or weight, is mg^ where ^ = 9.81 mj^. (c) The unit of work or energy is the joule, (J), where one joule is one newton metre. The joule is defined as the work done or energy transferred when a force of one newton is exerted through a distance of one metre in the direction of the force. Thus work done on a body in joules, W=Fs, where F is the force in newtons and s is the distance in metres moved by the body in the direction of the force. Energy is the capacity for doing work. (d) (i) The unit of power is the watt, (W), where one watt is one joule per second. Power is defined as the rate of doing work or* transferring energy. Thus: W power in watts, P = —, where W is the work done or energy transferred in joules and / is the time in seconds. Hence, energy in joules, W = Pt. (e) The unit of electric potentiml is the volt (V) where one volt is one joule per coulomb. One volt is defined as the difference in potential between two points in a conductor which, when carrying a current of one ampere dissipates a power of one watt. / watts joules/second joules i.e. volts = - amperes amperes ampere seconds ^joul«_\ coulomb / A change in electric potential between two points in an electric circuit is called a potential difTerence. The electromotive force (e.m.f.) provided by a source of energy such as a battery or a generator is measured in volts. 2 Density (i) Density is the mass per unit volume of a substance. The symbol used for density is ρ (Greek letter rho) and its units are kg/m'. Density I.e., volóme' m m p=— or m=pV or V= — Ρ υ where m is the mass in kg, V is the volume in m' and ρ is the density in kg/m'. (ii) Some tvpical values of densities include: aluminium 2 700 kg/m', copper 8 900 kg/m', lead 11 400 kg/m', cast iron 7 000 kg/m', steel 7800 kg/m', water 1 000 kg/m^ cork 250 kg/m', petrol 700 kg/m'. (i) The relative density of a substance is the ratio of the density of the substance to the density of water, density of substance i.e. relative density = density of water Relative density has no units, since it is the ratio of two similar quantities. (ii) Typical values of relative densities can be determined from para. 1, (since water has a density of 1000 kg/m^), and include: aluminium 2.7, copper 8.9, lead 11.4, cast iron 7.0, steel 7.8, cork 0.25, petrol 0.7. (iii) The relative density of a liquid (formerly called the 'specific gravity') may be measured using a hydrometer. 3 Atomic structure of matter 1 There is a very large number of different substances in existence, each substance containing one or more of a number of basic materials called elements. 'An element is a substance which cannot be separated into anything simpler by chemical means.' There are 92 naturally occurring elements and 13 others which have been artificially produced. Some examples of common elements with their symbols are: Hydrogen Η Helium He, Carbon C, Nitrogen N, Oxygen O, Sodium Na, Magnesium Mg, Aluminium Al, Silicon Si, Phosphorus P, Sulphur S, Potassium K, Calcium Ca, Iron Fe, Nickel Ni, Copper Cu, Zinc Zn, Silver Ag, Tin Sn, Gold Au Mercury Hg, Lead Pb Uranium U. 2 Elements are made up of very small parts called atoms, 'An atom is the smallest part of an element which can take part in a chemical change and which retains the properties of the element.' Each of the elements has a unique type of atom. In atomic theory, a model of an atom can be regarded as a miniature solar system. It consists of a central nucleus around which negatively charged particles called electrons orbit in certain fixed bands called shells. The nucleus contains positively charged particles called protons and particles having no electrical charge called neutrons. An electron has a very small mass compared with protons and neutron. An atom is electrically neutral, containing the same number of protons as electrons. The number of protons in an atom is called the atvunlc number of the element of which the atom is part. The arrangement of the elements in order of their atomic number is known as the periodic table. The simplest atom is hydrogen which has 1 electron orbiting the nucleus and 1 proton in the nucleus. The atomic number of hydrogen is thus 1. The hydrogen atom is shown diagrammatically in Figure 3.1(a). Helium has 2 electrons orbiting the nucleus, both of them occupying the same shell at the same distance from the nucleus, as shown in Figure 3.1(b). The first shell of an atom can have up to 2 electrons only, the second shell can have up to 8 electrons only and the third shell up to 18 electrons only. Thus an aluminium atom which has 13 electrons orbiting the nucleus is arranged as shown in Figure 3.1(c). 1st shell 2nd shell 3rd shell — (0 3 When elements combine together, the atoms join to form a basic unit of a new substance. This independant group of atoms bonded together is called a molecule. Ά molecule is the smallest part of a substance which can have a separate stable existence.* All molecules of the same substance are identical. Atoms and molecules are the Imeic building blocks from which matter is constructed. 4 When elements combine chemically their atoms interlink to form molecules of a new substance called a compound. Ά compound is a new substance containing two or more elements chemically combined so that their properties are changed.* For example, the elements hydrogen and oxygen are quite unlike water, which is the compound they produce when chemically combined. The components of a compound are in fixed proportion and are difficult to separate. Examples of compounds include: (i) water H2O, where 1 molecule is formed by 2 hy­ drogen atoms combining with 1 oxygen atom, (ii) carbon dioxide, CO2, where 1 molecule is formed by

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