Machining with Abrasives PDF
Preview Machining with Abrasives
Machining with Abrasives Mark J. Jackson J. Paulo Davim l Editors Machining with Abrasives Editors MarkJ.Jackson J.PauloDavim PurdueUniversity UniversityofAveiro MET,CenterforAdvancedManufacturing DepartmentofMechanicalEngineering CollegeofTechnology 3810-193Aveiro,Portugal WestLafayette,IN47907-2021 [email protected] USA [email protected] ISBN978-1-4419-7301-6 e-ISBN978-1-4419-7302-3 DOI10.1007/978-1-4419-7302-3 SpringerNewYorkDordrechtHeidelbergLondon #SpringerScience+BusinessMedia,LLC2011 Allrightsreserved.Thisworkmaynotbetranslatedorcopiedinwholeorinpartwithoutthewritten permissionof the publisher (SpringerScience+Business Media, LLC, 233 SpringStreet, New York, NY10013,USA),exceptforbriefexcerptsinconnectionwithreviewsorscholarlyanalysis.Usein connectionwithanyformofinformationstorageandretrieval,electronicadaptation,computersoftware, orbysimilarordissimilarmethodologynowknownorhereafterdevelopedisforbidden. Theuseinthispublicationoftradenames,trademarks,servicemarks,andsimilarterms,eveniftheyare notidentifiedassuch,isnottobetakenasanexpressionofopinionastowhetherornottheyaresubject toproprietaryrights. Printedonacid-freepaper SpringerispartofSpringerScienceþBusinessMedia(www.springer.com) Preface Machiningwithabrasivesisawidelyusedprocessforproducingintricateshapeson components and artifacts and for providing precise tolerances that are required especiallyforthemanufactureofengineeringcomponents.Grindingtechnologyis associated with the current developments in this area and this book contains chapters on abrasive materials, bonding systems, grinding wheel design, micro and nanogrinding, control of grinding processes, abrasive grinding, abrasive water jet grinding, and dressing of grinding wheels. The chapters are written by subject matterexperts fromaroundthe world andprovideanauthoritative texton the current developments in machining with abrasive tools. Chapter 1 focuses on new developments in abrasive materials and associated bonding systems ranging from conventional abrasives to superabrasive materials. Chapter 2 provides an interesting prose on heat treatment and the performance of vitrified bonds, while Chap.3takesalookatthedesignofgrindingwheelsandwheelsafety.Thedressing of grinding wheels is discussed in Chap.4 and leads into a chapter on the on the surface integrity in ground surfaces (Chap.5). The control aspect of grinding is explained lucidly in Chap.6, while Chap.7 focuses on the exciting new area of nanogrinding. The final chapters deal with polishing with loose abrasive particles andanauthoritativeoverviewofimpactabrasivemachining. The structure ofthe book is based on matter provided by many colleagues and the author wishes to thank the contributors of this book for helping construct a sourceofknowledgeandinformationonmachiningwithabrasivesandforgranting theeditorspermissiontousesuchmaterial.Theeditorsalsoacknowledgethehelp and support of Inderscience Publishers for allowing the chapter contributors and editors to reproduce their work that was originally published in refereed Inderscience journals and other refereed journals where permissions have been acknowledged. Dr.MarkJ.Jackson Dr.J.PauloDavim v About the Editors Dr.MarkJ.Jackson C.Eng.,EngineeringCouncilofLondon,U.K.,1998 M.A.Status,NaturalSciences,University ofCambridge,U.K.,1998 Ph.D.,MechanicalEngineering,Liverpool,U.K.,1995 M.Eng., Mechanical & Manufacturing Engineering, Liverpool,U.K.,1991 O.N.D.,MechanicalEngineering,HaltonCollege, U.K.,1986 O.N.C.PartI,MechanicalEngineering,Halton College,U.K.,1984 DoctorJacksonbeganhisengineeringcareerin1983whenhestudiedforhisO.N. C.partIexaminationsandhisfirst-yearapprenticeship-trainingcourseinmechani- calengineering.AftergaininghisOrdinaryNationalDiplomainEngineeringwith distinctionsandI.C.I.prizeforachievement,hereadforadegreeinmechanicaland manufacturingengineeringatLiverpoolPolytechnicandspentperiodsinindustry working for I.C.I. Pharmaceuticals, Unilever Industries, and Anglo Blackwells. After graduating with a Master of Engineering (M. Eng.) degree with Distinction under the supervision of Professor Jack Schofield, M.B.E., Doctor Jackson subse- quentlyreadforaDoctorofPhilosophy(Ph.D.)degreeatLiverpoolinthefieldof materials engineering focusing primarily on microstructure-property relationships invitreous-bondedabrasivematerialsunderthesupervisionofProfessorBenjamin Mills.HewassubsequentlyemployedbyUnicornAbrasives’CentralResearch& Development Laboratory (Saint-Gobain Abrasives’ Group) as materials technolo- gist, then technical manager, responsible for product and new business develop- ment in Europe, and university liaison projects concerned with abrasive process development. Doctor Jackson then became a research fellow at the Cavendish Laboratory,UniversityofCambridge,workingwithProfessorJohnField,O.B.E., F.R.S., on impact fracture and friction of diamond before becoming a lecturer in vii viii AbouttheEditors engineering at the University of Liverpool in 1998. At Liverpool, Dr. Jackson established research in the field of micromachining using mechanical tools, laser beams, and abrasive particles. At Liverpool, he attracted a number of research grantsconcernedwithdevelopinginnovativemanufacturingprocessesforwhichhe was jointly awarded an Innovative Manufacturing Technology Center from the EngineeringandPhysicalSciencesResearchCouncilinNovember2001.In2002, he became associate professor of mechanical engineering and faculty associate in theCenterforManufacturingResearch,andCenterforElectricPoweratTennessee TechnologicalUniversity(anassociateduniversityofOakRidgeNationalLabora- tory), and a faculty associate at Oak Ridge National Laboratory. Dr. Jackson was the academic adviser to the Formula SAE Team at Tennessee Technological University. In 2004 he moved to Purdue University as Professor of Mechanical EngineeringintheCollegeofTechnology. Doctor Jackson is active in research work concerned with understanding the propertiesofmaterialsinthefieldofmicroscalemetalcutting,micro-andnanoab- rasive machining, and laser micro machining. He is also involved in developing nextgenerationmanufacturingprocesses.DoctorJacksonhasdirected,co-directed, andmanagedresearchgrantsfundedbytheMedicalResearchCouncil,Engineering andPhysicalSciencesResearchCouncil,TheRoyalSocietyofLondon,TheRoyal Academy of Engineering (London), European Union, Ministry of Defense (Lon- don), Atomic Weapons Research Establishment, National Science Foundation, N. A.S.A.,U.S.DepartmentofEnergy(throughOakRidgeNationalLaboratory),Y12 National Security Complex at Oak Ridge, Tennessee, and Industrial Companies, which has generated research income in excess of $15 million. Dr. Jackson has organized many conferences and served as GeneralChairman of the International Surface Engineering Congress and is Deputy President of the World Academy of Materials and Manufacturing Engineering. He has authored and co-authored over 250 publications in archived journals and refereed conference proceedings, has written a book on “micro and nanomanufacturing”, is guest editor to a number of refereedjournals,andhaseditedabookon“commercializingmicro-andnanotech- nologyproducts”.Heistheco-editorofthe“JournalofManufacturingTechnology Research”, associate editor of the “International Journal of Molecular Engineer- ing”,andisontheeditorialboardsofthe“InternationalJournalofMachiningand Machinability of Materials”, “International Journal of Computational Materials ScienceandSurfaceEngineering”,“InternationalJournalofNanomanufacturing”, “InternationalJournalofNanoandBiomaterials”,andthe“InternationalJournal ofManufacturingResearch”. AbouttheEditors ix Dr.J.PauloDavim Aggregation,MechanicalEngineering,University ofCoimbra,Portugal,2005 Ph.D.,MechanicalEngineering,UniversityofPorto, Portugal,1997 M.Sc.,MechanicalEngineering(Materials &ManufacturingProcesses),University ofPorto,Portugal,1991 Graduation(5years),MechanicalEngineering, UniversityofPorto,Portugal,1986 DoctorJ.PauloDavimreceivedhisPh.D.degreeinMechanicalEngineeringfrom the University of Porto in 1997 and the Aggregation from the University of Coimbra in 2005. Between, 1986/96, he was lecturer in University of Porto. Currently,heisanAggregateProfessorattheDepartmentofMechanicalEngineer- ing of the University of Aveiro and the Head of MACTRIB - Machining and TribologyResearchGroup.Hehasmore24yearsofteachingandresearchexperi- ence in manufacturing, materials and mechanical engineering. His main research interests are the machining and tribology and more recently the application of computational and statistical methods in manufacturing as well as all aspects of sustainable manufacturing. He was coordinator of several research projects and supervisor of 2 Ph.D. thesis and 10 M.Sc. thesis. He is Guest Editor of journals, book Series Editor and Scientific Advisory for many international journals and conferences.Presently,heisanEditorialBoardmemberof15internationaljournals andactsasreviewerforthan45prestigiousISIwebSciencejournals.Hehasalso publishedmorethan20bookchaptersand300articlesinjournalsandconferences (more150articlesinISIWebScience,h-index15). HeistheEditorofthe“InternationalJournalofMachiningandMachinabilityof Materials”, “International Journal of Manufacturing, Materials and Mechanical Engineering”, “Journal of Machining and Forming Technologies”, “Journal of ModernManufacturingTechnology”and Co Editor ofthe “International Journal ofSurfaceScienceandEngineering”,“InternationalJournalofMechatronicsand ManufacturingSystems”,“InternationalJournalofMaterialsEngineeringInnova- tion”,andthe“JournalofManufacturingTechnologyResearch”.
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