IS 13564: Recommendations for Selection of Diamond and Cubic Boron Nitride Grinding Wheels

13 Pages·1993·1.4 MB·English

by  Bureau of Indian Standards

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IS 13564 (1993): Recommendations for Selection of Diamond
and Cubic Boron Nitride Grinding Wheels [PGD 9: Abrasives]
“!ान $ एक न’ भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
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IS 13564:1993

RECOMMENDATIONS FOR SELECTION OF
DIAMOND AND CUBIC BORON NITRIDE
GRINDING WHEELS
UDC 621’922’025 : 621’921’34

0 BIS 1993
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAF’AR MARG
NEW DELHI 110002
April 1993 Price Group 3
evisarbA lanoitceS ,eettimmoC EP 09
DROWEROF
sihT naidnI dradnatS was adopted yb the uaeruB of naidnI ,sdradnatS after the draft dezilanif yb
the evisarbA lanoitceS eettimmoC had neeb devorppa yb the noitcudorP gnireenignE noisiviD
.licnuoC
tI si ylemertxe tluciffid ot ekam etinifed snoitadnemmocer for the noitceles of cibuC/dnomaid noroB
edirtiN sleehw for tnereffid snoitacilppa ni weiv of the rebmun of sretemarap devlovni hcus as ,tirg
,dnob dohtem of ,noitarepo hsinif dna ssendrah of lairetam ot eb dnuorg etc. nI siht dradnats
stpmetta evah neeb edam ot edivorp lareneg noitamrofni no the rojam noitaredisnoc that dluohs
ecneulfni noitceles of gnidnirg leehw for a nevig .noitacilppa ehT noitadnemmocer ni respect of a
ralucitrap noitacilppa yllareneg seirav morf rerutcafunam ot ,rerutcafunam ecneh the ytitnedi of
sgnikram neewteb two sdnarb of a gnidnirg leehw yam ton eetnaraug lacitnedi .ecnamrofrep
sihT dradnats si desab nopu the data deilppus yb gnidael srerutcafunam/sresu of the .tcudorp
elihW gniraperp siht dradnats ecnatsissa has neeb nward morf 0SI 9791-4016 evisarbA‘ stcudorp
dnomaid or cibuc norob edirtin gnidnirg sleehw dna saws - lareneG yevrus noitangised dna -itlum
laugnil ’erutalcnemon deussi yb the lanoitanretnI sdradnatS noitazinagrO ( 0SI ).
IS 13564 : 1993 ’
Indian Standard
RECOMMENDATIONS FOR SELECTION OF
DIAMOND AND CUBIC BORON NITRIDE
GRINDING WHEELS
1 SCOPE 4 NOITCELES FO NBC/DNOMAID
GNIDNIRG SLEEHW
sihT dradnats srevoc lareneg snoitadnemmocer
I I .,, .I
dna_ senilediug for the noitceles of dnomaid dna
4.1 ehT gniwollof factors llahs eb deredisnoc
cibuc norob edirtin ( NBC ) gnidnirg .sleehw
elihw gnikam noitceles of NBC/dnomaid gnidnirg
.sleehw
2 FIELD OF APPLICATION v*,, >: t
\<
4.1.1 Grit or Grain Size
2.1 Diamond Abrasives
dnomaiD sevisarba evah hgih ssendrah dna ehT tirg sezis are as per. SI 10960 ( Part 1, ) : 1984
ecnatsiser ot wear dna desu ni the evisarba -nihcam for orcam tirg sezis ( htob worran as llew as ediw
gni of hard elttirb dna short gnippihc slairetam egnar of grades) dna SI 10960 (Part 2) : 1984 for
ekil ,ssalg ,scimarec ,ztrauq rotcudnoc-imes deveis sezis of .sevisarba ehT ’Ccnarelot for norcim
slairetam wear tnatsiser yarps no or dlew no stirg are rellams naht deveis sezis eht.htiw, emas
latem or ,syolla ssalg erbif decrofnier scitsalp dna egnar of niarg ezis ,noitubirtsid there yb gnitluser
others. ehT seitreporp of gnidnirg sloot nac eb ni rewol stock lavomer rates dna renif ecafrus >
deifidom ot ekam meht mrofrep ,hguor hsinif dna .hsinif
enif .gnidnirg ehT dnomaid sloot evah wol wear
neve at hgih latem lavomer rate ybereht gniveihca nehW a leehw si ni a proper gnidnirg noitidnoc the
the deriuqer shape, lanoisnemid secnarelot neve tirg tniop llahs tcejorp evoba 5/l ot 3/l of the I
for the ,lairetam hcihw are tluciffid ot .enihcam niarg retemaid evoba the dnob .ecafrus latemehT
lavomer si ton elbissop tuohtiw siht ,noitcejorp
2.1.1 tnalooC tnacirbul dluohs eb desu reverehw
,ecneh the tirg elcitrap ezis si the gnitcirtser factor
elbissop ni order ot eveihca hgih lairetam lavomer
for deefni rate ni gnitacorpicer gnidnirg dna for
rate delpuoc htiw wol wear of dnomaid .leehw
cross feed ni creep feed .gnidnirg tI sedulcnoc ot
the :gniwollof
2.2 Cubic Boron Nitride (CBN ) sevisarbA
a) hgiH deefni rates htiw enit tirg sleehw llahs
cibuC norob edirtin sevisarba are decudorp yb eb ;dediova
hgih erusserp hgih erutarepmet .sisehtnys tI si
eno of the hardest .evisarba tI si desu ni the b) Coarser tirg sleehw llahs eb desu for hguor
gnidnirg of edibrac gnimrof ,lairetam that si leets ;gnidnirg
ni ,ralucitrap hard ot enihcam sleets htiw egral 4 evissecxE deefni rates esuac dipar esaercni
seitreporp of yolla dna of ssendrah 55 CRH dna
ni tirg ,noitcejorp gninekaew of dnob
,evoba that si hgih speed ,sleets muimorhc ,sleets
forces dna tirg kaerb ;tuo dna
NBC gnidnirg sleehw evah rewol wear, gnikam ti

reisae ot eveihca the deriuqer shape dna -nemid 4 llA other stnemele gnieb ,emas the coarser
lanois .seicarucca tirg leehw yllareneg evah the regnol efil
tuohtiw lanoitidda loot cost ecnis tirg ezis
2.2.1 A ralucitrap egatnavda ni the gnidnirg of
has on effect no the ecirp of a .leehw
enihcam-ot-drah loot si that NBC gnidnirg sleehw
esuac ssel ecnabrutsid of rieht ecafrus .ytirgetni
4.1.2 Bond
3 SECNEREFER
ehT noitneter force of the dnob effects the
ehT gniwollof naidnI sdradnatS are yrassecen gnidnirg scitsiretcarahc of the .leehw tI si
stcnujda ot siht :dradnats laitnesse for the dnomaid or NBC selcitrap ot eb
dedebme ni the dnob hcus that yeht are deniater
SI No. Title rednu the forces dna serutarepmet gnirrucco ni the
10960 niarG sezis for dnomaid or cibuc gnidnirg ,noitarepo llit mumitpo seulav are .deniatbo
4891:)1traP( norob edirtin : Part 1 -ngiseD ehT dnob osla edivorp space for pihc .lavomer
noita dna niarg ezis noitubirtsid
10960 niarG sezis for dnomaid or cibuc ehT suoirav sepyt of sdnob desu for gnildnah of
( Part 2) : 1984 norob edirtin : Part 2 Method of suoirav gnidnirg noitacilppa :era
test of orcam stirg )a citehtnyS niser ,dnob
10986 : 19841 lareneG ,yevrus noitangised dna b) lateM ,dnob
0SI 6104 : 1972 erutalcnemon of dnomaid or
4 detaocortcelE ,dnob dna
cibuc norob etirtin gnidnirg
sleehw dna saws 4 cimareC .dnob
1
IS 13564: 1993
4.1.2.1 Bond hardness rating .for synthetic resin and 4.1.3 Bond Wear and Self Sharpening E#ect
ceramic bonds
ehT evisarba selcitrap do ton edurtorp morf the
tnereffiD dnob ssendrah sgnitar are elbaliava
dnob after erutcafunam except detalportcele .dnob
nihtiw the laudividni dnob sepyt ni order ot
ehT dnob has ot eb nekorb kcab yb na lanoitidda
edivorp resolc noitatpada ot the cificeps gnidnirg
process ni order ot create a noisurtorp neewteb
.snoitacilppa
the tirg stniop dna the dnob .ecafrus
ehT ssendrah gnitar setacidni gnidnirg ruoivaheb
or evitceffe ssendrah of the gnidnirg .leehw ecneH a) Grinding layer in new condition
ti si suht a erusaem of the gnittuc forces dna
erutarepmet gnirrucco gnirud .gnidnirg lareneG retfA gnieb dnuorg ,revo the evisarba
serutaef of tnerifid dnob ssendrah sgnitar are selcitrap edurtorp evoba the dnob
nevig :woleb ecafrus yb approx 20 ot 30 tnecrep of rieht
.retemaid sihT noisurtorp selbane meht ot
etartenep ni ot the lairetam ot eb dnuorg
Sf Soft Bond Hard Bond dna ot evomer .lairetam detalportcelE
No. sloot are derutcafunam ni hcus a yaw that
- - the dnob detisoped no the leehw core llits
sevael 30 ot 50 tnecrep of the tirg selcitrap
.1 eerF gnittuc noitca Less evisserga gnidnirg
dna ecneh the leehw si yletaidemmi ydaer
noitca
for .gnidnirg
2. tsaF gnidnirg wolS gnidnirg
b)
Bond wear in operation self-sharpening
3. looC gnidnirg noitca Hotter gnidnirg noitca
Efict
4. Lower tcatnoc retaerG tcatnoc erusserp
fI the noitacificeps si ylthgir nesohc ( tirg
erusserp
,ezis dnob dna noitartnecnoc ) dna the
5. retaerG wear Lesser wear gnitarepo snoitidnoc are llew adopted the
evisarba selcitrap dna dnob wear ,ylmrofinu
6. Shorter loot efil regnoL loot efil
so that the leehw sniamer ni tnatsnoc
‘7. Softer dnob si Harder dnob si thgir gnidnirg .ssenidaer sihT process si nwonk
retteb :rof :rof as gnineprahs-fles effect, hcihw sebircsed
the noitidnoc ni hcihw the leehw yltnatsnoc
a) ediW evisarba Narrow evisarba
setareneger flesti dna sesaeler selcitrap
sgnitaoc sgnitaoc
hcihw evah emaceb .llud
)b eniF tirg sezis Coarse tirg sezis
c) Lower -artnecnoc rehgiH snoitartnecnoc cl
Grinding layer with defective self-
snoit
sharpening erffcct
d) Harder slairetam Softer slairetam
evitisnes nJ tsartnoc ot the leehw htiw the free
gnittuc noitca ni sti fles gnineprahs ,enoz
e) Heat dnI: edge ereveS eliforp ytiIibats
tneiciffusni dnob wear or evissecxe tirg
evitisnes work stnemeriuqer
tuokaerb stluser ni a llud evisarba ,gnitaoc
eceip
the selcitrap edurtorp yltneiciffusni
from
f) yrD gnidnirg teW gnidnirg the dnob or do ton edurtorp morf ti at .lla
qihT sesuac drag, chatter, lamreht dna
lacinahcem ,daolrevo htiw tneuqesnoc
4.1.2.2 Bond type selection egamad ot the .leehw
dnoB epyt noitceles llahs eb as nevig :woleb
4
Exception ( one Iayer efectrocoated tools )
Borld Grinding SuKface Metal Life of nO eno reyal of detalportcele ,sloot the
Method Finish Removal Wheel selcitrap edurtorp morf the dnob ot
Rate tnereffid degree nihtiw rieht elcitrap ezis
noitubirtsid egnar dna gnidneped no rieht
niseR yrD or eniF hgiH Less modnar noitisop no the core. sihT snaem
wet that wen sleehw evah evisserga gnidnirg
,scitsiretcarahc tub ti si decuder ni eud
lateM teW hguoR Low hgiH
esruoc eud ot larutan wear. ecniS on wen
or
selcitrap are exposed yb dnob wear, there
muidem
si on gnineprahs-fles effect htiw siht epyt
-artcelE teW hguoR hgiH Less
of .sloot
coated
cimareC teW or hguoR hgiH Less
roF reyalitlum sloot the character si ralimis ot
yrd or
that of a leehw htiw deretnis latem ,dnob a -fles
muidem
gnineprahs effect si .elbissop
2
SI 3991:46531
41.4 Core Material and Shape hcihw are nevig .woleb
Core lairetam dna shape are the evisiced factors
Advantages qf small rim width
for citats are cimanyd htgnerts of the leehw
gnidneped nopu the epyt of ba evisa noitangerpmi )a devorpmI free gnittuc
dna the derised gnidnirg ,scitsiretcarahc ti yam
eb edam tuo :fo b) Better pihc wolf
c>
a) ,muinimulA reisaE tnemeveihca of thgiarts edges dna
)b dioniseR/muinimulA ,etisopmoc dna nialp ,secafrus dna
c) citehtnyS .niser 4 Lesser heat noitareneg gnirud .gnidnirg
4.1.4.1 ehT correct eciohc of core lairetam selbane
Disadvantages of small rim width
the rerutcafunam of sleehw htiw rehgih
gnittuc speed. Speeds pu ot 200 s/m yam eb )a evissergA gnidnirg nac esuac the operator
deyolpme for .gnitset ot esool the gnileef of what the leehw nac
take tuohtiw gniniatsus .segamad rediW
ehT core lairetam has a rojam ecneulfni no the evisarba snoitces evig noitacidni of revo
noitarbiv dna heat scitsiretcarahc of the .leehw gniniarts yb esion or llems dna ni case of
sihT si detacidni ylevitatilauq ni elbaT 1 for lee.ts gnidnirg yb noitarolocsid of gnidnirg
dioniseR dnoB .sleehW .ecafrus
4.1.5 Rim Width (W) b) Narrow mir secudorp rehguor eceipkrow
ecafrus for the emas rebmun of passes dna
ehT mir htdiw affects cimonoce ecnamrofxp dna
crossfeed. sihT yam eriuqer noitasnepmoc
gnidnirg .scitsiretcarahc
yb lanoitidda spark tuo passes at decuder
crossfeed rate.
ehT stock lavomer gnirud gnidnirg takes ecalp
nihtiw the tcatnoc area L devired morf the mir
ehT mir htdiw tsum syawla eb ssel naht the
htdiw W dna the eceipkrow ssenkciht ‘h’ (see htdiw of work eceip ni eht noitcerid fo htped fo
.giF 1 ). nI ,lareneg the tcatnoc area or mir htdiw
noitartenep at eht eceipkrow ees( .giF 2). -rehtO
dluohs eb kept as llams as .elbissop ehT llams
esiw a redluohs si demrof ni the evisarba noitces
mir htdiw has segatnavda dna segatnavdasid
gnigamad the gnittuc edge hguohtla egral mir
htdiw evig the operator retteb lortnoc for dnah-ffo
CONTACT AREA ‘i .gnidnirg

FIG. 2 RIM WIn-rH AND -PENETRATION
.GIF 1 Rlhl WIDTH DEPTH
elbaT 1 evitatilauQ scitsiretcarahC of suoiraV Core slairetaM
( Clause 4.1.4.1 )
IS eroC noitacifitnedI noitarbiV taeH lacinahceM
.oN lairetaM gnipmaD noitapissiD htgnertS
1. muinimulA citehtnyS R/LA muideM yrotcafsitaS dooG
niseR - etisopmoC
2. muinimulA A rooP yreV doog yreV doog
3. llA citehtnyS niseR B dooG rooP yrotcafsitaS ( ton
tneiciffus rof niht
dellaw eroc )
4. leetS E rooP vreV doon yreV doog
IS 13564 : 1993
4.1.6 Coating Depth 4.1.8.1 Selection of Concentration
ehT hgih snoitartnecnoc are C 150, C 175 dna
retaerG gnitaoc depths are erom lacimonoce ecnis
C 200. esehT are yltsom desu for the gniwollof
yeht evah ylevitarapmoc elttil effect no -cafunam
:snoitacilppa
gnirut cost. weF selpmaxe for depth of /dnomaid
NBC gnitaoc are nevig .woleb a) hgiH stnemeriuqer for eliforp dna edge
,ytilibats
)i 1’5 ,mm
)b llamS evisarba gnitaoc ,ssenkciht
)ii 3’0 ,mm dna
c) Hard ,dnob
)iii 6’0 .mm
d) Coarser ,tirg dna
4.1.7 Special Dimensions e) Creep feed .gnidnirg
2 .,,
laicepS .,snoisnemid naem laiceps order -cudorp ehT rewol snoitartnecnoc are C 25, C 38, C 50.
noit ybereht gnisaercni gnirutcafunam effort htiw esehT are yltsom desu ni the gniwollof
rehgih,jylgnidnopserroc costs dna yreviled-regnol :snoitacilppa
::doirep 8 :
.*, ,. ..I ;.). “. a) puC sleehw htiw emertxe mir ,htdiw dna
~ 1‘
8.14 Concentrations )b sleehW htiw ylemertxe enif tirg .sezis
seificejls’noititrt’necnoC 2ilt noitiopbrp fit dnbmaid
4.1.9 Order Data
or CBN’ n’i the evisarbA‘ ”.noitangerpmi sA a
lareneg rbf’elur‘ nbitcelk8‘iht of ,ttairpdrppa -noc Shapes of the NBC/dnomaid gnidnirg sleehw are
,noitartnec a hgih nbitartnecnoc yain eb -mocki ot eb detceles ni ecnadrocca htiw SI 10986 : 1984.
dednem for llams tcatnoc areas dita ‘coarser stirg A few selpmaxe htiw noitartsullI ( see .giF 3 ) are
dna a wol noitartnecnoc si elbasivda ot ,.egral nevig .woleb
tcatnoc iaera e’nif’dng .,stirg ” ’ ”
i * ., f :elpmaxE
Shapes 2A6
ehT ylnommoc ,de’su snoitartnecnoc ,,llahs kb as
nevig ni elbaT 2, ,/ , -2A6 I-521 02-2-S l-D C-62 VBR-03 or A-DBR
I.‘.., , ,,,* 02-2-51-521-2A6 C-621-B WB~R-05 or A-DBR
elbaT 2 Commonly Used Concentrations 4.1.10 Parameters to be Taken Simultnneously
( Clause 4.1.8 ) While Selecting DiamondjCBN Wheels
sertemaraP ot eb deredisnoc elihw gnitceles
NBC/dnomaid gnidnirg sleehw llahs eb as nevig
Concentration Abrasive Coating
Carats/cm* ni xenitA .A
c 25 1’1
5 GNITAITNEREFFID DNOMAID MORF
I . c 50 2’2 CIBUC BORON EDIRTIN
c 75 3’3
ehT gniwollof sdohtem llahs eb elbacilppa elihw
c 001 4-4
I gnihsiugnitsid dnomaid dna N~BC gnidnirg .sleehw
c 125 5’5
c 150 6’6 5.1 evitcurtseD-noN Method
c 175 1’7
5.1.1 emoS ecneirepxe si deriuqer ot ezingocer
c 200 8’8 the epyt of .leehw A NBC leehw after gniretnis
snrut elttil hsikcalb elihw a dnomaid ,leehw
NOTE - ehT cisab eulav C 100 rof NBC/dnomaid semoceb .hsiyerg gnidnirG leets .htiw NBCA leehw
seifingis taht rof yreve 8mc evisarba gnitaoc emulov lliw ton eb a melborp elihw a dnomaid leehw fi
4’4 starac ( 1 tarac = 0’2 g ) fo tirg era desu -serroc( desu for leets ,gnidnirg gets dedaol htiw leets .stib
gnidnop ot 25 tnecrep yb emulov .) sihT seod ton
ylppa ot detalportcele .sloot oslA gnittuc noitca gets decuder .ylkciuq sihT
nonemonehp si elbacilppa ot sleehw derutcafunam
htiw noitangerpmi ni latem or niser .dnob
noitartnecnoC si eno of the 1tsom tnatropmi -arap
5.1.2 roF gnidnirg sleehw there are yllausu three
retem of a NBC/dnomaid .leehw tI affects -kcots
sepyt of gnidnob yb hcihw NBC/dnomaid si
lavomer rate loot ,efil shape dna lanoisnemid .dleh esehT :era
ycarucca of the eceipkrow ot eb .dnuorg ehT
noitartnecnoc tsum eb detius ot other loot -arap a) detalportcelE ,dnob
,sretem gnidnirg euqinhcet dna the lanoitarepo
)b niseR ,dnob dna
.snoitidnoc tI senifed the NBC/dnomaid tnetnoc
of the evisarba .gnitaoc c) lateM .dnob

4
SI 13564: 1993
BOND (WET
GNIDNIRG OR YRD
)i$f&NIRG
GRIT EZIS
\ -7
CONCENTRATION
D RETEMAID --- NI mm \ r--- /
H _--_ E’2OB .-- AiP NI mm
.GIF 3 ORDER DATA
ehT NBC/dnomaid si exposed morf the gnidnob tI si therefore elbissop ot yletaidemmi yfitnedi
so that the gnidnirg noitca nac take ecalp whether the sevisarba gnidurtorp tuo morf the
.yletaidemmi sA hcus NBC/dnomaid si elbisiv sleehw are NBC/dnomaid or ton tuohtiw
revo dna evoba the .gnidnob nI detalportcele gnitacirtxe the evisarba morf the .sleehw
sleehw the eritne ytitnauq of NBC/dnomaid si
elbisiv elihw ni niser or latem gnidnob a part of
5.2 evitcurtseD Method
NBC/dnomaid si .elbisiv
nI case the eritne ytitnauq of evisarba si
5.1.3 NBC/dnomaiD si evissap ot lla slacimehc deriuqer ot eb tested the evisarba dluoc ylisae
gnidulcni gnorts sdica dna skool ralimis ot ynam yb degavlas tuo of the .gnidnob nI case
other slairetam hcus as ainocriZ naciremA( of niser ,gnidnob the leehw dluoc eb tnrub at
.)dnomaiD ehT ylno yaw ot yfitnedi /dnomaid dnuora C°004 where yb the niser dluow nrub tuo
NBC si ot erusaem the evitcarfer xedni hcihw gnivael the NBC/dnomaid free morf latem .dnob
yletaidemmi seifitnedi what the .lairetam sihT nI case of latem coated dnomaid hcihw are
dohtem si ylevisnetxe desu yb ni the ylediw ni esu yadot the cirtin dica deyolpme lliw
people
yrelleweJ trade dna laicremmoc gnitset sutarappa take the gnitaoc off .osla
si ton .elbaliava ehT ecived si ylpmis a eborp
dna a retem detarbilac no the sisab of evitcarfer 9.3 evitcurtsed-noN test si tneiciffus ot yfitnedi

.secidni whether the evisarba si .NBC/dnomaid