G426601E REV1.2 INSTALLATION & USER MANUAL To use this machine safely and correctly, read this manual carefully. l After reading this manual, be sure to keep it available nearby the product or l somewhere convenient so that it can be referred to whenever necessary. When transporting or reselling this product, be sure to attach this manual to l the product. © 2003, Simuline. Inc BEFORE USING THIS PRODUCT Thank you for purchasing our arcade use simulator equipment “CYCRAFT” game machine. Safety notes: To ensure the safe usage of the product, be sure to read the following before using this product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual available nearby the product or somewhere convenient so that it can be referred to whenever necessary. In this manual, explanations, which require special attention, are enclosed with dual lines. Depending on the degree of potential hazards, the terms of DANGER, WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text. Indicates that mishandling the Indicates that mishandling the product by disregarding the product by disregarding the instructions can cause severe instructions can cause a slightly injury. hazardous situation that can result in light personal injury and or material damage. Indicates that mishandling the product by disregarding the instructions can cause a potentially hazardous situation that can result in serious injury. For the safe usage of the product, the following pictographs are used: Indicates, “HANDLE WITH CARE”. In order to protect personnel and equipment, this display is attached to places where the Owner’s manual and or Service Manual should be referred. Indicates a “Protective Earth Terminal”. Before operating the equipment, be sure to connect it to the Earth line. Page 2 Perform work in accordance with the instruction herein stated. Follow instructions carefully paying special attention from the standpoint of accident prevention. Failure to follow instructions can cause accidents. Instructions will point out those jobs requiring trained technicians or servicemen. Before installing the product, check for the electrical specification sticker. SIMULINE products have a sticker on which the electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed. Install and operate the product only in places where appropriate and sufficient lighting is available such that warning stickers can be clearly read. Be sure to turn off power before working on the machine. To prevent electric shock, be sure to turn off power before starting any work in which the worker is exposed to the interior of the product. Exercise great care when handling the monitor. Some of the monitor parts are subjected to high-tension voltage. Even after turning the power off, some components retain high-tension voltage. Only qualified service engineers should perform monitor repair and replacement. Be sure to adjust the monitor properly. Do not operate the product with on-screen flickering or blurring unadjusted. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers. Specification changes, removal of equipment, conversion and or additions not designated by SIMULINE is not allowed. Do not make any engineering changes by alterations, unauthorized parts replacements or other modifications under any circumstances. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact the office where the product was purchased from or the office of Simuline given in this manual. SIMULINE shall not be held responsible for any accidents, compensation for damage to a third party, resulting from unauthorized changes and modifications to the product. When transporting or reselling this product, be sure to attach this manual to the product. *Description herein contained may be subjected to improvements and changes without notice **The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SIMULINE. Page 3 INTRODUCTION OF THIS INSTALLATION & SERVICE MANUAL This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro mechanicals, servicing control, spare parts, etc. for the product, CYCRAFT. This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, non-technical personnel should under no circumstances touch the internal system. Please contact office where the product was purchased. Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required “IMPORTANT” symbol and message is given in the manual as follows: Indicates that mishandling the product by disregarding this message can cause performance degradation or malfunctions. DEFINITION OF PERSONNEL IN THIS MANUAL: Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the arcade maintenance personnel or a serviceman to carry out, or work, which is not explained in this manual. Failing to comply with this instruction can cause severe accidents such as electric shock. Ensure that the arcade maintenance personnel or a serviceman performs parts replacement, servicing & inspections, and troubleshooting. It is instructed herein that the serviceman who has technical expertise and professional knowledge in the field should perform particularly hazardous work. The following definitions for personnel are used in this manual: Arcade maintenance personnel l Those who have experience in the maintenance of amusement equipment and vending machines, etc. and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, inspections, and replacement of parts and consumables, etc. within the amusement facilities and or locations under the management of the owner and owner’s operators of the product. Page 4 Service Person l Those who carry out inspections and maintenance services of the CYCRAFT should be under the authorization of Simuline Inc or Sega (Japan / Europe / USA) It is mandatory that the Service Person must have technical expertise equivalent to that of technical high school graduates in the fields of electricity, electronics and or mechanics. Player l Persons who play games at facilities and shops where arcade amusement game machines are installed. Gallery l Persons who are onlookers near the games at facilities and shops where arcade amusement game machines are installed. REVISION RECORDS: Language: English Rev: 1.2 Modified Date: December 2003 (gb / sk / esk) O/S Version: 1.64 Game Version: BGD0 PLACE TO BE CONTACTED: For necessary repairs and parts, contact the Distributor whom you purchased your Cycraft. SIMULINE, INC / CUSTOMER SERVICE 461-28 Jeon-Min-Dong Yu-Sung-Gu Deajeon Korea 305-811 Phone: +82-42-610-1010 Fax: +82-42-862-0795 E-mail: [email protected] Web-Site: www.simuline.com Page 5 TABLE OF CONTENTS BEFORE USING THE PRODUCT. 1. PRODUCT SPECIFICATION 1.1 GENERAL SPECIFICATION 1.2 MOTION SYSTEM DESCRIPTION 1.3 SAFETY SYSTEM DESCRIPTION 2. INITIAL INSPECTION 3. NAMES OF MAJOR PARTS 4. TRANSPORTING AND MOVING 4.1 EQUIPMENT REQUIRED FOR UNLOADING AND TRANSPORT 4.2 UNLOADING AND OPENING THE CRATE 4.3 UNPACKING AND INSTALLING REAR CASTER WHEELS 4.4 MOVING THE MACHINE 5. INSTALLATION INSTRUCTION. 5.1 LOCATION REQUIREMENTS 5.1.1 ENVIRONMENT REQUIREMENTS 5.1.2 ELECTRICAL REQUIREMENTS 5.2 EQUIPMENT REQUIRED FOR INSTALLATION 5.3 STEPS FOR INSTALLATION 5.4 SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) 5.5 CONNECTING THE HEAVE ACTUATOR 5.6 CONNECTING THE SAFETY LINK 5.7 ASSEMBLING THE FLOOR SENSOR PLATES 5.8 SETTING THE PHOTO SENSORS 5.9 COIN MECHANISM INSTALLATION 5.10 CONNECTING THE ELECTRIC POWER SOURCE 5.11 POST INSTALLATION TESTING AND INSPECTION 5.11.1 TESTING AND ALIGNING THE PHOTO SENSORS 5.11.2 TESTING AND ADJUSTING THE FLOOR PRESSURE SENSOR 5.12 ASSEMBLING THE FENCE 5.13 FIGURE OF CYCRAFT AFTER FINISHING THE INSTALLATION WORK Page 6 6. OPERATION & ADJUSTMENT INSTRUCTION 6.1 DESCRIPTION OF INDICATORS AND SWITCHES ON THE OPERATION PANEL 6.2 TURNING THE POWER ON AND OFF 6.3 ADJUSTMENT OF THE SPEAKER VOLUMES 6.4 SETTING VIDEO MONITOR PARAMETERS 6.5 USING THE LCD PANEL TO SET CONFIGURATIONS 6.5.1 SETTING THE SAFETY SENSOR PARAMETERS 6.5.2 SETTING TCP/IP CONFIGURATION 6.5.3 VIEWING THE TOTAL COIN COUNT (STATISTICS) 6.6 SETTING THE COIN AND CREDIT CONFIGURATION 6.7 GAME PLAY OPERATION 7. MAINTENANCE & INSPECTION INSTRUCTION 7.1 ROUTINE MAINTENANCE 7.2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS 7.3 VERIFICATION OF SNAP RINGS 7.4 CHECKING WELD CONDITION 7.5 CHECKING THE ACTUATOR DRIVE BELT 7.6 CLEANING THE MSCU AIR FILTERS AND FAN 7.7 LUBRICATING THE ACTUATORS 7.8 LUBRICATING THE JOINTS 8. SERVICE & REPLACEMENT INSTRUCTION 8.1 EXCHANGING THE COMPACT FLASH CARD 8.2 REPLACEMENT OF SERVO CONTROLLER BOARD 9. TROUBLE SHOOTING 9.1 TROUBLESHOOTING TABLE 9.2 CONTROLLER ERROR MESSAGE TABLE 10. ELECTRIC SCHEMATICS 10.1 SCU SCHEMATIC 10.2 CABIN SCHEMATIC 10.3 MCU SCHEMATIC Page 7 1. PRODUCT SPECIFICATIONS 1.1 GENERAL SPECIFICATIONS When the cabin is at the power-on position Approximately 2200 mm 2150 mm 2870 mm 1000 mm 4050 mm 2900 mm Page 8 Category Coin-op interactive motion simulator Play type Arcade game Main Machine Dimensions 2870 mm (L) × 2150 mm (W) × ~ 2200 mm (H) (At the power-on position.) Main Machine Dimensions 2890 mm (L) × 1540 mm (W) × 2020 mm (H) (Transport dimensions) Fence Dimensions 4050 mm (L) × 2900 mm (W) × 1000 mm (H) Weight Main Machine: (Approximately) 900 kg Fence: (Approximately)110 kg Electric Power Single phase AC 200/208/220/230/240 V, 50/60 Hz, (Max) 10A No. Of Passenger Single Player Passenger Weight Limit 120 Kg Compartment Semi-enclosed with seat belt 1.2 MOTION SYSTEM DESCRIPTION The motion actuation system used in Cycraft is a very unique, high tech system that distinguishes Cycraft from other simulator products. The motion system has the following special features: l Fully electric motion system: The actuators are fully Electrical (no hydraulics), making it superior in terms of maintainability and transportability. l Patented “inverted” configuration (virtual 5 DOF system): The motion actuators are configured such that pitch and roll rotational motions have their center of rotations above the passenger. This patented technology enables the simulator to produce the effects of a 5 X DOF (degrees of freedom) motion system although it has only 3 DOF mechanically. Therefore, fast and accurate motion cueing is made possible without increasing costs. Page 9 3 DOF Motion Systems The heave actuator produces up/down heave motion by rocking the rocker arm, which holds the passenger cabin. The two suspended actuators on the rocker arm assembly produce the relative pitch and roll motions Separate controllers inside the MSCU control each of the linear actuators. The controllers are in turn connected to the motion controller board, which generates the commands for each actuator via high-speed industrial Control Area Network (CAN) cable. During the game, the game computer regularly sends the attitude data and other dynamic properties data in real time to the motion control computer. The motion board then calculates in real time, the motion necessary to give the passenger the best feeling of reality and converts this motion to commands for the motion controllers and actuators. Page 10
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