Combustion Air Requirements for Power Burner Appliances

804 Pages·2015·24.51 MB·English

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(page# 1) Table of Contents
(page# 4) Roster MC Dec 2015
(page# 5) MC Attachment Bundle w Resumes.pdf
(page# 5) Paul Welch Resume
(page# 6) Ben Schaefer Resume Dec 2015
(page# 8) Linn Moedinger Resume Dec 2015
(page# 9) Daniel Marek Resume
(page# 11) MC Attachment Bundle
(page# 11) SC 1 Attachment Bundle
(page# 11) IN15-0801 12-10-15 Besserman
(page# 12) NB10-1201 July Meeting Attachment 12-10-15 Besserman
(page# 26) NB13-1101 Failed Ballot 12-10-15 Besserman
(page# 28) NB13-1101 MC Comments 12-10-15 Besserman
(page# 29) NB14-0403 July Meeting Attachment 12-10-15 Besserman
(page# 30) NB15-1001 NB15-1002 NB15-1003 NB15-1004 12-10-15 Besserman
(page# 31) NB15-1302 July Meeting Attachment 12-10-15 Besserman
(page# 32) NB15-2303 July Meeting Attachment 12-10-15 Besserman
(page# 39) NB15-3001 12-9-15 Besserman
(page# 40) NB15-3301 12-9-15 Besserman
(page# 108) SC 2 Attachment Bundle
(page# 108) NB07-0910 July Meeting Attachment 12-10-15 Besserman
(page# 109) NB13-1002 February Failed Letter Ballot 12-10-15 Besserman
(page# 112) NB13-1002 MC Comments 12-10-15 Besserman
(page# 113) NB13-1301 Participation Failed Letter Ballot 12-10-15 Besserman
(page# 119) NB13-1302 Cook Comments 12-11-15 Besserman
(page# 120) NB13-1302 Failed Letter Ballot 12-10-15 Besserman
(page# 122) NB13-1302 MC Comments 12-10-15 Besserman
(page# 123) NB13-1303 Cook Comments 12-11-15 Besserman
(page# 124) NB13-1303 Failed Letter Ballot 12-10-15 Besserman
(page# 127) NB13-1406 July Meeting Attachment 12-11-15 Besserman
(page# 130) NB13-1409 July Meeting Attachment 12-11-15 Besserman
(page# 145) NB13-1701 Cook Comments 12-11-15 Besserman
(page# 147) NB13-1701 Failed Letter Ballot 12-10-15 Besserman
(page# 151) NB14-1001 Failed Letter Ballot 12-10-15 Besserman
(page# 153) NB14-1001 SC Comments 12-10-15 Besserman
(page# 154) NB14-1101 July Meeting Attachment 12-11-15 Besserman
(page# 157) NB14-1801 July Meeting Attachment 12-11-15 Besserman
(page# 160) NB14-1802 July Meeting Attachment 12-11-15 Besserman
(page# 162) NB15-0201 July Meeting Attachment 12-10-15 Besserman
(page# 164) NB15-0204 July Meeting Attachment 12-11-15 Besserman
(page# 166) NB15-0504 July Meeting Attachment 12-11-15 Besserman
(page# 169) NB15-0801, NB15-0901 AIA Letter 12-10-15 Besserman
(page# 171) NB15-0801, NB15-0901 July Letter Ballot Proposal 12-10-15 Besserman
(page# 176) NB15-1001 NB15-1002 NB15-1003 NB15-1004 12-10-15 Besserman
(page# 177) NB15-2201 Failed Letter Ballot 12-10-15 Besserman
(page# 182) NB15-2201 SC Comments 12-10-15 Besserman
(page# 183) NB15-2304 July Meeting Attachment 12-10-15 Besserman
(page# 189) NB15-2701 12-9-15 Besserman
(page# 190) NB15-3501 Bryce 12-16-15
(page# 192) SC 3 Attachment Bundle
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(page# 192) IN15-0201 12-11-15 Besserman
(page# 194) IN15-0201 Proposal 12-17-15 Besserman
(page# 196) IN15-0401 12-11-15 Besserman
(page# 197) IN15-0401 Proposal 12-17-15 Besserman
(page# 199) NB12-0801 12-11-15 Besserman
(page# 209) NB13-1401 Failed Letter Ballot 12-11-15 Besserman
(page# 220) NB13-1401 Pillow Comments 12-11-15 Besserman
(page# 228) NB13-1401 SC RA Comments 12-11-15 Besserman
(page# 229) NB13-1401 Webb Comments 12-11-15 Besserman
(page# 237) NB13-1407 Failed Letter Ballot 12-11-15 Besserman
(page# 238) NB13-1407 Webb Comments 12-11-15 Besserman
(page# 239) NB13-1408 Returned from MC 12-11-15 Besserman
(page# 245) NB14-0203 Failed Letter Ballot
(page# 252) NB14-0203 NB Staff Changes 12-11-15 Besserman
(page# 261) NB14-0301 July Meeting Attachment 12-11-15 Besserman
(page# 264) NB14-0302 July Meeting Attachment 12-11-15 Besserman
(page# 273) NB14-2401 July Meeting Attachment 12-11-15 Besserman
(page# 275) NB14-2402 July Meeting Attachment 12-11-15 Besserman
(page# 277) NB15-0511 July Meeting Attachment 12-11-15 Besserman
(page# 278) NB15-0512 July Meeting Attachment 12-11-15 Besserman
(page# 279) NB15-1001 NB15-1002 NB15-1003 NB15-1004 12-11-15 Besserman
(page# 280) NB15-1401 July Meeting Attachment 12-11-15 Besserman
(page# 282) NB15-1401 Weld Build Thin Tubes report attachment july meeting
(page# 289) NB15-1403 12-11-15 Besserman
(page# 295) NB15-1403 12-15-15 Galanes
(page# 303) NB15-1403 SC Comments 12-11-15 Besserman
(page# 305) NB15-1404 12-11-15 Besserman
(page# 306) NB15-1410 12-11-15 Besserman
(page# 307) NB15-1801 12-11-15 Besserman
(page# 311) NB15-2305 12-11-15 Besserman
(page# 325) NB15-2502 NB15-2503 12-11-15 July Meeting Attachment Besserman
(page# 332) NB15-2502 NB15-2503 REP 12-11-15 Besserman
(page# 333) NB15-2502 NB15-2503 Technical 12-11-15 Besserman
(page# 349) NB15-2503 Johnson 12-15-15
(page# 350) NB15-2601 12-11-15 Besserman
(page# 352) NB15-2601 Webb Comment 12-11-15 Besserman
(page# 353) NB15-2801 Failed Letter Ballot 12-11-15 Besserman
(page# 355) NB15-2801 SC Comments 12-11-15 Besserman
(page# 356) IN15-0601 12-11-15 Besserman
(page# 357) IN15-0601 Proposal 12-17-15 Besserman
(page# 359) IN15-0701 12-11-15 Besserman
(page# 361) IN15-0701 Proposal 12-17-15 Besserman
(page# 363) IN15-0901 12-11-15 Besserman
(page# 364) IN15-0901 Proposal 12-17-15 Besserman
(page# 366) IN15-1001 12-11-15 Besserman
(page# 367) IN15-1001 Proposal 12-17-15 Besserman
(page# 369) IN15-1101 12-11-15 Besserman
(page# 370) IN15-1101 Proposal 12-17-15 Galanes
(page# 372) IN15-1101 Supplementary Information 12-11-15 Besserman
(page# 378) IN15-1201 12-11-15 Besserman
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(page# 379) IN15-1201 Proposal 12-17-15 Galanes
(page# 381) IN15-1301 12-11-15 Besserman
(page# 382) IN15-1301 Proposal 12-17-15 Besserman
(page# 384) NB15-1202 12-17-15 Withers
(page# 392) NB15-2106 12-17-15 Scribner
(page# 401) NB15-2106 Scribner 12-16-15
(page# 403) NB15-2306 12-9-15 Besserman
(page# 405) NB15-3401 12-17-15 Galanes
(page# 407) NB15-3401 12-9-15 Besserman
(page# 409) SC 4 Attachment Bundle
(page# 409) IN15-1401 12-15-15 Besserman
(page# 410) NB11-0401 Proposed Part 3 Changes 12-11-15 Besserman
(page# 705) NB11-0401 Proposed Part 4 12-11-15 Besserman
(page# 788) NB11-0401 SC PRD Comments 12-11-15 Besserman
(page# 789) NB11-0401 SC RA Comments 12-11-15 Besserman
(page# 790) NB11-0401 Webb Comments 12-11-15 Besserman
(page# 791) NB15-0103 July Meeting Attachment 12-11-15 Besserman
(page# 793) NB15-0307 July Meeting Attachment 12-11-15 Besserman
(page# 798) NB15-1001 NB15-1002 NB15-1003 NB15-1004 12-11-15 Besserman
(page# 799) NB15-2401 Diagram 12-11-15 Besserman
(page# 800) NB15-2401 July Meeting Attachment 12-11-15 Besserman
(page# 801) NB15-2401 Supplementary Information 12-11-15 Besserman
(page# 804) NB15-3201 12-9-15 Besserman
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Paul Welch
2530 Trotters Lane
Social Circle, GA 30025
[phone]

Objective:
To serve on the National Board Inspection Code (NBIC) Main Committee to represent the
Authorized Inspection Agencies

Education:
Fall Mountain Regional High School, 1970 Diploma
Dekalb Technical College, 1994

Experience:
Arise Boiler Inspection and Insurance Company
Chief of Engineering Operations 3/2014 to Present
National Board Inspection Code (NBIC) Subgroup and Subcommittee for Installation (Part 2)
Territorial Supervisor (Jurisdictional) 7/2012 to 3/2014
Authorized Inspector Supervisor/Code Supervisor 7/2012 to 3/2014
Senior Technical Specialist 7/2012 to 3/2014
Authorized Inspector (AI)
Jurisdictional Inspector (JI)

Georgia Department of Labor, Safety Engineering
Director, 3/2010 to 6/2012
Acting Director, 9/2009 to 3/2010
National Board Member, 9/2009 to 6/2012
National Board Inspection Code (NBIC) Main Committee
National Board Inspection Code (NBIC) Subgroup and Subcommittee for Installation (Part 1)
ASME/NB Team Leader, 10/1999 to 6/2012
Safety Inspector Supervisor II, 2/2005 to 9/2009
Safety Inspector Supervisor I, 9/2001 to 2/2005
Boiler/Elevator/Amusement Ride Inspector, 3/1993 to 6/2012

Norfolk Southern Railroad
Electrician, 1/1991 to 2/1993

United States Navy
Electrician EMCM (SW), 7/6/1970 to 9/30/1990
Gas Turbine Engineering Officer of the Watch (EOOW)
1200 PSI Engineering Officer of the Watch (EOOW)
Senior Enlisted Steam Engineer School
400 PSI Engineering Officer of the Watch (EOOW)
Automated Propulsion Operator
Burner man

References:
Available upon Request

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Benjamin Schaefer
American Electric Power
1 Riverside Plaza, 18th Floor
Columbus, Ohio 43211
Office: 614-716-1843; Cell: 614-949-3715

[email protected]

EDUCATION
THE OHIO STATE UNIVERSITY, Columbus, Ohio, B. S. - Welding Engineering (2003)
American Electric Power (AEP) Internal – Training and Certifications
NONDESTRUCTIVE EXAMINATION (NDE) CERTIFICATIONS – VISUAL (LII), PENETRANT TESTING (LII), (2008)
WELD CHECKER PLANNER (WCP) – DEVELOPMENT AND APPLICATION OF TRAVELERS, (2008)
WELDING INSPECTOR SPECIALIST (WIS) – AEP INTERNAL CERTIFICATION, (2014)

American Society of Mechanical Engineers (ASME)
ASME/API 579 FFS-1: RECOMMENDED PRACTICE FOR FITNESS-FOR-SERVICE AND CONTINUED OPERATION OF EQUIPMENT, (2009)
ASME SECTION I POWER BOILERS - TYPES, DESIGN, FABRICATION, INSPECTION AND REPAIR, (2010)

National Board
NBIC – NEW CONSTRUCTION COMMISSION & AUTHORIZED INSPECTOR COURSE, (2015)

EXPERIENCE
2010 TO PRESENT - QUALITY CONTROL MANAGER, METALLURGY, WELDING & STANDARDS (MWS), AMERICAN ELECTRIC POWER
(AEP), Columbus, Ohio
 QUALITY CONTROL
 Provide leadership and technical guidance for ~50 indirect reports across the AEP fleet (nine states)
 Responsible for the implementation, oversight, maintenance, issue resolution and renewal of the AEP’s “R” Certification
Mark, Quality System and Manual
 Responsible for the implementation, oversight, maintenance, issue resolution and renewal of AEP’s “S” Certification
Mark, Quality System and Manual
 Responsible for audits of applicable NBIC Certification Mark locations
 Liaison between AEP Fleet and the nine operating jurisdictions
 Liaison between AEP Fleet and the jurisdictional authorized inspection agency and repair program inspection agency
 Assist in issues as needed pertaining to NDE and Welding Programs, failure analysis and materials issues
 Manager the repair programs for AEP subsidiaries Buckeye Power Company, Indiana Kentucky Electric Company
(IKEC) and Ohio Valley Electric Company (OVEC)
2008 TO 2010 - QUALITY CONTROL ENGINEER / WELDING ENGINEERING, AMERICAN ELECTRIC POWER (AEP), Columbus, Ohio
 QUALITY CONTROL
 Responsible for audits of ASME and NBIC Stamp locations
 Conducted ASME Contractor Shop Fabrication Evaluations for large O&M Boiler Projects
 METALLURGY/WELDING/NONDESTRUCTIVE EVALUATION
 Developed AEP Creep Strength Enhanced Ferritic Fabrication Specification (P91, P92, T23, etc.)
 Assist as needed in materials issues pertaining selection, failure analysis, optimization, etc.
 Assist in maintenance of welding fleet personnel qualifications
 Assist in approval of contractor NDE procedures and maintenance of contractor personnel qualifications
2007 TO 2008 - WELDING ENGINEER / BOILER INSPECTOR, DAYTON POWER & LIGHT (DPL), Aberdeen, Ohio
 BOILER INSPECTION/QUALITY CONTROL/PROJECT MANAGEMENT
 Perform boiler, water (hydro) and air side, pressure tests for the purpose of detecting leak locations throughout the boiler
as well as verification of successful welding repairs
 Provide project oversight for contractors or plant maintenance on planned or forced outage repairs
 Responsible for outage documentation, repair tracking, and final Routine Repair R-stamp documentation.
2003 TO 2007 - WELDING ENGINEER, CONSTELLATION ENERGY, Baltimore, Maryland
 MANAGED THE FLEET WELDING PROGRAM
 Familiar working in nuclear and fossil generation environments, gas transmission and supply, and structural fabrication
 QUALITY ASSURANCE/CONTROL (QA/QC)/CODES AND STANDARDS
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 Verified conformance by the local generating sites with state law, the NBIC - R, S, and U stamp requirements, the
company Insurance Agency (AI), and the Corporate Welding and Nondestructive Evaluation (NDE) programs
 Provided contractor QC oversight of welding, repairs and documentation submittal
 Maintained and updated the ASME qualified fossil/nuclear/gas welding programs
 Responsible for development, qualification, review, and issuance of welding procedures and welder qualifications

MEMBERSHIP
MEMBER - AMERICAN WELDING SOCIETY (AWS)

MEMBER - AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

NATIONAL BOARD INSPECTION CODE COMMITTEE – SUBGROUP COMMITTEE MEMBER FOR PART 3 – REPAIRS AND ALTERATIONS,
HEADQUARTERED IN COLUMBUS, OHIO (2011 TO PRESENT)

AWARDS
ARMY – GOOD CONDUCT MEDAL, 1996
ARMY – NATIONAL DEFENSE MEDAL, 1996
ARMY – CERTIFICATE OF RECOGNITION, 1995
ARMY – ACHIEVEMENT METAL, 1993, 1996

PUBLICATION
Schaefer, B., Bonnington, A. J. “Main Steam Bull Head Wye Weld Failure and Repair,” presented at the EPRI International
Conference for Welding and Repairs to Fossil Power Plants, June 2006, Sawgrass, FL.
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Resume of Experience for Linn W. Moedinger

Started work for the Strasburg Rail Road in August of 1968 in grounds maintenance and
as an enginehouse helper. Promoted to fireman sometime in the fall of 1968.Two and one
half years in the Army from December 1969 until June 1972. Engine messenger on #89
from Bellows Falls Vt. to Strasburg via Wilkes Barre during Agnes in June/July of 1972.
Promoted to engineer in 1973. Enginehouse foreman 1976 to 1988. Chief Mechanical
Officer 1988 to 2000. President and Chief Mechanical Officer 2000 to present.

Member of Engineering Standards Committee for Steam Locomotives 1991 to present.
Secretary of ESC and NBIC Sub Group for Steam Locomotives from approximately 1993
to the present (ESC), 2013 NBIC. Participated in writing the Federal Railroad
Administration’s new steam rule, 49 CFR, Part 230 and the NBIC repair rules for steam
locomotive boilers. Chairman of ASME subgroup on locomotive boilers, chairman NBIC
Subgroup Locomotives, member ASME BPV-I.

Experience

Locomotives – Steam – Boilermaking since 1972; Machinery work since 1972; design
since 1976; inspection since 1976; operation since 1968;

Rolling Stock– Mechanical work since 1968; wood work since 1987; design since 1985;
inspection since 1976; operation since 1968;

Roadway and Track – construction since 1968, design since 1987, inspection since 1976

General - Welding since 1972 – currently ASME certified; machinist since 1975; NDE –
PT, MT, UT, VT since 1985; Operations, Rules and Testing since 1987;

Agency and Organization Affiliations

ASME – Strasburg Rail Road – “S” stamp holder since 1996; involvement since 1980;
Chairman – Sub Group Locomotives, Member BPV-I;
ASTM – voting member since 1991
Engineering Standards Committee for Steam Locomotives since 1991; secretary since
1993;
FRA – involvement since 1968
National Board - Rail Road – “R” stamp holder since 1996; involvement since 1991;
secretary of NBIC Task Group (Sub-group) for Steam Locomotives, chairman since
2013;
NTSB – 1996 accident investigation of Gettysburg RR
TRAIN Inc. – director since 2002
ATRRM – vice president since merger of TRAIN and ARM in 2012
Colorado Railroad Museum Advisory Board – since 2008
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Daniel T. Marek

21000 Brookpark Rd Cleveland, OH 44135 (216) 433–5494 [email protected]

Summary An engineering professional with almost 20 years of code compliance, design, application and
testing experience in areas ranging from pressure vessels/process piping, industrial components
and mobile HVAC while insuring product/process quality, excellent customer service, and team
work.

Professional Experience
MAINTHIA TECHNOLOGIES INCORPORATED – Middleburg Hts, OH 04/2007 – Present
Support Service Contractor to the NASA Glenn Research Center – Cleveland, OH
Senior Pressure Systems Engineer - (Pressure Systems Office)
• Responsible for conducting all phases of pressure vessel and pressure system (PV\S)
certification in accordance with NASA NPD 8710.5, NASA STD 8719.17 and numerous
national consensus codes including ASME B&PV Section VIII Div I & II, ASME B31.3,
NBIC, EJMA, DOT and API
• Responsible for performing pressure vessel and pressure system certification utilizing the
following skill sets:
Recommendation of non-destructive examinations
o
Field analysis of system/pressure vessel configuration to ensure code compliance
o
Performance of calculations in support of pressure vessel and pressure system
o
certification
 Determination of maximum allowable working pressure and mechanical
integrity
 Fracture mechanics flaw analysis
 Relief device capacity sizing and vent system analysis
 Piping flexibility analysis
Determination of inspection and recertification frequencies based upon
o
mechanical integrity calculations and remaining life analysis
Working with pressure vessel/pressure system owners to ensure all issues found
o
during certification are corrected and required documentation is archived
Preparation of risk assessment reports (RACs)
o
• Responsible for coordinating piping and pressure vessel repairs as required in support of
certifying the NASA Glenn Research Center’s 40# Combustion Air System and the
annual Central Process System header inspections. Responsibilities include the
following:
Preparation of a scope of work for each repair
o
Sourcing and soliciting of competitive bids for presentation to NASA system
o
owner
Coordination of environmental abatement as required
o
Coordination of required health and safety plan and hot work/excavation permits
o
Daily worksite inspections along with a final inspection to ensure contract
o
requirements were met
• Have worked with the NASA Glenn Research Center’s Facilities Division since
conception of the following new pressure systems to ensure code compliance is
maintained during both design and fabrication:
Service air compressor SA-24
o
Combustion air dehydrator TD5
o
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NOSHOK, INCORPORATED – Berea, OH 10/1999 – 03/2007
Design Engineer - (Valve and Instrumentation Products)
• Developed and designed new products from conception to production utilizing the
following skill sets:
Created 3D models using PTC Pro/Engineer Wildfire 2.0
o
Created detailed drawings for both individual components and final assemblies
o
Created various macros in Microsoft Excel for mechanical design calculations
o
Utilized Pro/Engineer Mechanica Structural Simulation Software for analysis of
o
structural integrity
• Performed high pressure burst, life cycle, and control valve flow tests as part of product
development
• Developed a receiving inspection program for incoming components

EAGLE ENGINEERING & MANUFACTURING - Cleveland, OH 03/1999 – 07/1999
Project Engineer – (Aftermarket / OEM HVAC Systems)
• Responsible for final design and production release of an aftermarket medium duty
rooftop mobile A/C system.

PARKER HANNIFIN CORPORATION – Mayfield Hts, OH 12/1995 – 03/1999
Application Engineer – Heavy Truck / Off Road Business Unit (Batesville, MS) 9/98-3/99
• Responsible for application engineering and pricing of mobile A/C plumbing for Case IH
(US Models) and John Deere programs from initial concept to production release
Quality Engineer / Launch Coordinator – Plant Quality Department (Batesville, MS) 3/98-9/98
• Responsible for managing program launches/pilot runs from the release of production
prints.
• Supervised a staff of six in-process quality control inspectors over two production shifts
Application Engineer – Chrysler Business Unit (Troy, MI) 1/97-3/98
• Responsible for various engineering projects for mobile A/C plumbing, expansion
valves, receiver driers, and electric vehicle-cooling modules in support of various
Chrysler product lines.
Project Engineer – Dodge Truck Climate Control (Detroit, MI) 12/95-12/96
• Contracted thru Parker Hannifin to Chrysler Corporation – Jeep & Truck Division
• Responsible for multiple projects to analyze and improve the function and performance
of the Dodge Ram Truck’s HVAC System

Education
Bachelor of Mechanical Engineering Technology - University of Toledo, Toledo, OH 1997

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