Coal to Methanol Feasibility Study Beluga Methanol Project. Final Report. Volume II Technical. Технико-экономическое обоснование переработки угля в метанол в Белуге. Финальная версия. Том 2 - Технология производства

533 Pages·32.868 MB·English

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COAL TO METHANOL
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FEASIBILITY STUDY
BELUGA METHANOL PROJEC
DOE GRANT DE-FGO1-80RA-50299
/-
FINAL REPORT
DOE/RA/~0299--1119
Vol.
VOLUME II
DE82 005901
1 TECHNICAL
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ALASKA
S I T E~.... RDH~.'~NA GA !
NOTICE
DORTION~ OF THIS REPORT ERA _.ELBIGELLI it
sa~I been ,decudorper from the best avaKa3~
ypoc to permit the broadest possible a,~il-
ability.
COOK INLET REGION, INC.
AND
PLACER AMEX INC.
SEPTEMBER 1981
~'Eq~T~!~'..' .r :.:~., ....... . .....
I,IBL
~NOIT~.O>~ FO ~t,:IT TROPE~ ERA ,ELBIGELLI it
sah been decudorper morf the best availab~ DISCLAIMER
EMULOV I I
copy ot permit eht tsedaorb elbissop -liava . ,
.ytiliba LONAHTEM-OT-LAOC TNALP
H
ELBAT FO STNETNOC
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L
NOITCES EGAP
1.0 NOITCUDORTNI 111
I.I lareneG 111
1.2 lonahteM tcudorP 111
3.1 ssecorP Selection 311
4.1 laoC Handling dna Preparation 1/15
l.S Synthesis saG gnidargpU 1116
6,1 Selection of lonahteM Synthesis ssecorP 1/17
i:
7.1 Overall Plant Description 1/20 /:
8.1 Technical Viability 1126
2.0 LAUTPECNOC NGISED SISAB 2/l
2.1 lareneG ngiseD snoitaredisnoC 2/1
2.2 Site dna Climatic ataD 212
2.3 waR Materials dna Utilities Z/2
2.4 tcudorP Specifications 2/7
, ..,
2.5 sgniwarD 2/g
2.6 Overall Plant Area nalP 2/10
3.0 LAOC NOITARAPERP Sll
/
3.1 Design Basis 3/1
3.2 Process Description 314
3.3 Engineering Design Data 316
Process Flow Diagrams ff 316
Equipment List 317
Drawings ff 3/23
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NOITCES EGAP
4.0 LAOC NOITACIFISAG 114 !i#:: •
L.'?. •
4.1 ngiseD sisaB 114
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4.2 ssecorP Description 4/2
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4.2.1 Gasification 4/2 L I
4,2.2 etsaW Heat yrevoceR 4/4
4.2.3 Particulate lavomeR 4/4
4.2.4 Gasification at Ol serehpsomtA 4/5
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4,2.5 yrD Char smetsyS 4/5
4.2.6 hsA metsyS 4/6
4.3 gnireenignE Design ataD 4/7
ssecorP Flow smargaiD ff 4/7 . .e,..r
• .~.
tnempiuqE List 4/8
;/ °,~ •
sgniwarD ff 4/31
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5.0 SAGNYS IDARGPU GN 5/
f • ,.
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5.1 ngiseD sisaB 115 'T / ">
5,2 ssecorP Description 5/2
5.2.1 waR saG ,noisserpmoC Shift dna Hydrolysis 215 . It: , t '\*
5.2.2 dicA saG ,lavomeR puekaM saG noisserpmoC 5/3
5.2.3 Sulfur yrevoceR 513
5.3 gnireenignE Design ataD 5/4 !, L~,\
ssecorP Flow smargaiD ff 5/4
tnempiuqE List 5/5
-" sgniwarD ff 5/21
6.0 LONAHTEM SISEHTNYS DNA NOITALLITSID 116
6.1 ngiseD sisaB 116
6.2 ssecorP Description 116 "i
6.2.1 lonahteM Synthesis 6/1
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NOITCES E _ _ _ _ G A P
C
6.2.2 gnimrofeR 316
6.2.3 Oistillation 516
6.3 gnireenignE ngiseD ataD 716
ssecorP Flow smargaiD ff 6/7 i
tnempiuqE List 6/8
Drawings ff 6/20
7.0 NEGYXO ~ NEGORTIN DNA DESSERPMOC RIA 7/1
7.1 ngiseD sisaB 117
7.2 ssecorP Description 1/7
7.2.1 Air noitarapeS Plants 117
7.2.2 negortiN dna Plant Air metsyS 117
7.3 gnireenignE Design ataD 217
ssecorP Flow smargaiD ff 7/2
tnempiuqE List 7/3
(
sgniwarD ff 7/6
8.0 SEITILITU 118
1.8 Plant maetS metsyS 8/1
8.1.1 rewoP Plant 118
8.1.2 gnimrofeR 218
8.I .3 Gasifier etsaW Heat Boilers 318
8.1.4 etasnednoC 418
8.2 Electrical rewoP metsyS 8/4
8.2.1 ngiseD sisaB 418
8.2.2 Electrical metsyS Description 518
8.3 waR retaW tnemtaerT 818
8.4 gnilooC retaW metsyS 8/10
8.5 Natural saG 11/8
8.6 gnireenignE Design ataD 1118
ssecorP Flow smargaiD ff 11/8
tnempiuqE List 2118
sgniwarD ff 13/8
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NOITCES GAP
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9,0 RETAWETSAW TNEMTAERT 911
9.1 ngiseD sisaB 9/I
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9.2 ssecorP noitpircseD 9/I ,-, .. ; . '
9.2.1 Railroad ecnanetniaM aerA 9/I ,?
/ / ' "
9.2.2 ssecorP Area sretawmrotS 9/2
9.2.3 Boiler gninaelC sretawetsaW 9/3
g,2.4 laoC Storage aerA sretawmrotS 9/3
9.2.5 ssecorP retawetsaW tnemtaerT Facilities 9/3
d _" . , .,
9.2.6 suoenallecsiM sretawetsaW 9/5
9.2.7 gnilooC rewoT nwodwolB 9/5
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9.2.8 Effluent egarotS dnoP 9/5
9.2.9 Effluent Diffuser 9/6
... . .
9.2.0 naelC retawmrotS ffonuR 9/6
9.2.11 noitcurtsnoC ffonuR 9/6
9.3 gnireenignE ngiseD ataD 9/6
,\ . . . . .., .
detalubaT Data no retawetsaW Characteristics 9/7
, .... ... .
ssecorP wolF smargaiD ff 9/II i • " .
tnempiuqE List 9/12 :' "'i ".i . i: ~ :ii' ,'V
sgniwarD ff 9/32
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lO.O YCNEGREHE DNA YTEFAS SMETSYS lO/l .. . , . ..
. :"" .
10.1 Relief dna Flare smetsyS - ngiseD sisaB lO/l h , . '.
10.2 lareneG Description lO/l
10.3 Fire Water metsyS 1013
10.4 gnireenignE ngiseD ataD I0/4
gniwarD List I0/4
tnempiuqE List 10/5
sgniwarD ff 0/6 " }/
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NOITCES EGAP
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ll.O EGAROTS FACILITIES ROF LONAHTEM TCUDORP I TNALP
SLEUF DNA SLACIMEHC 1/11
II.I lonahteM Storage dna gnipmuP IIII
2.11 Storage of Diesel Fuel, .oN 2 Fuel 0ii, Gasoline IIII
3.11 Storage of slaclmehC 2111
4.11 Engineering Design ataD 2111
gniwarD List 3111
tnempiuqE List 4111
sgniwarD ff 11/9
12.0 ~SGNIDLIUB ~SELCIHEV ROJAM ECNANETNIAM TNEMPIUQE 12/I
12.I ngiseD Basis 1121
2.21 Building Descriptions 3121
12.3 Engineering Design ataD 7121
gniwarD List 7121
tnempiuqE List 8/21
sgniwarD ff 9121
0.31 TSUD NOITCELLOC SMETSYS 13/I
1.31 ngiseD Basis 1/31
13.2 Locations dna Descriptions of smetsyS 13/2
13.3 Engineering Design ataD 13/5
sgniwarD ff 6131
14.0 GNIWARD STSIL 14/I
ssecorP Flow smargaiD 1141
tsuD Collection/Suppression Flow smargaiD 14/4
Electrical Single Line smargaiD 14/5
Buildings - Layout sgniwarD 14/5
i Plant stnemegnarrA 14/5
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KSAT SSORC ECNEREFER
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ehT organization of this report seod ton follow eht ecneuqes fo sksaT • ~ T~/ •
l.O0 through 9.00 in eht tnemetatS of kroW dna Study eludehcS stipu-
lated in the CIRI/Placer Proposal of 52 April, .0891 It sah neeb
dnuof erom tneinevnoc dna orderly to egnarra eht subject matter sa won
detneserp in semuloV ! through .V
oT enable those denrecnoc to review eht study findings with respect to
eht associated dengissa tasks, eht following cross referenced tabula-
tion is .dedivorp
KSAT ECNEREFER
l.O0 LAUTPECNOC NGISED EMULOV NOITCES
l.Ol Mine I All snoitceS
11 lautpecnoC ngiseD
• ~-j, 1.02 Railroad Ill daorliaR
1.03 ssecorP Plant setisnO II All snoitceS
1.04 ssecorP Plant Offsites II All snoitceS
1,05 ,pmaC nwoT & Airstrip Ill ,pmaC nwoT & Airstrip
2.00 GNIREENIGNE NGISED
2.01 Mine I All snoitceS
2.02 Railroad Ill daorliaR
2.03 ssecorP Plant setisnO II laoC noitaraperP
Gasification
sagnyS gnidargpU
sisehtnyS & Distillation
ycnegremE & Safety -syS
smet
Building & selciheV
Dust Collection
,i
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2.04 ssecorP Plant Offsites I: riA-negortiN-negyxO
C
Utilities
retawetsaW tnemtaerT
egarotS Facilities
, "f,
2.05 ,pmaC nwoT & Airstrip 111 ,pmaC nwoT & Airstrip
I
2.06 Overall Plant tuoyaL evitucexE yrammuS of ydutS
/
weiveR
p" P t, II noitcudortnI
2.07 Pipeline ,tropsnarT
S"
,egarotS gnildnaH dna
gnidaolpihS T.II tcudorP noitatropsnarT
.ii : i.
3.00 FFO-EDART SEIDUTS
3.01 gniniM noitarepO Alternate V ffO-edarT seidutS
3.02 gnippihS laoC Alternates V Trade-Off seidutS
.... • --'-- 3.03 laoC gniyrD Alternates V Trade-Off seidutS
3.04 Gasification Alternate
.,°
with suoiraV Qualities of
laoC V ffO-edarT seidutS
\
;lli--~I 3.05 noitcurtsnoC hcaorppA
' 2:
Alternates V Trade-Off seidutS
3.06 tcudorP gnippihS
Alternates V Trade-Off seidutS
3.07 hsA lasopsiD seidutS V ffO-edarT seidutS
3.08 Natural saG Alternate for
rewoP noitareneG V ffO-edarT seidutS
3.09 nosirapmoC of gnilooC
B retaW smetsyS V Trade-Off seidutS
hi :
¢ ,.
3.10 negordyH Sulfide lavomeR V ffO-edarT seidutS
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4.00 DELIATED LATIPAC TSOC ETAMITSE
4.01 Obtain rodneV stsoC dedulcnI in 4.03
4.02 Obtain tcartnocbuS tsoC dedulcnI in 4.03
4.03 Prepare Individual tsoC
setamitsE V Capital tsoC
a. Miqe I selbaT
.b Railroad Ill Railroad
c. pirtsriA-nwoT-pmaC III pirtsriA-nwoT-pmaC
d. Coal to lonahteM Plant V Capital tsoC
4.04 Prepare Overall tsoC
• i ~ i'
etamitsE V Capital tsoC
• / • q i•
5.00 GNITEKRAM
• L
5.01 Evaluate Market • ,.L •
stnemeriuqeR V gnitekraM
20.5 poleveD Marketing sdohteM V gnitekraM
• ~'I •
6.00 SITE NOITAULAVE
10.6 Site Data Collection IV Site Evaluation
20.6 Site Data Evaluation IV Site Evaluation
6.03 Applicable Construction
sedoC dna secnanidrO IV All Sections
6.04 snalP for Acquiring evitucexE
stimreP & sesneciL weiveR kroW Plan
7.00 CIMONOCE SISYLANA
i::~ ~ i~ ~i~: ~
10.7 cisaB Definition V Financial
20.7 cimonocE Analysis V Financial
7.03 Financial Plan Financial
V
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8.00 ~LATNEMNORIVNE ~HTLAEH YTEFAS CIMO& NOCEOICOS TNEMSSESSA
8.01 latnemnorivnE IV Baseline ataD
i ¸¸
latnemnorivnE Effects
8.02 scimonoceoicoS IV Baseline ataD
8.03 Site Evaluation IV Site Evaluation
8.04 Health IV Safety dne Risk
8.05 Safety IV Safety dna Risk
9.00 LACINHCET TROPPUS SNALP
9.01 Project tnemeganaM Plan Executive Plan for esahP II I/L; ~
weiveR
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9.02 Project launaM Issued at start of esahP I. oT eb
dednapxe for each additional .esahp
9.03 Reports Q~arterly reports issued during
esahP I. Progress reports will eb i ~ i i ~
issued sa required in future .sesahp
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