Build Your Own Metal Working Shop from Scrap - The Dividing Head & Deluxe Accessories

159 Pages·1965·56.41 MB·English

by  David J. Gingery

‘Written and llustrated by David J. Ginoery
VL ABBAS CHANG GUARS TH ERE LATA

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THE UFTEO2S No GATERIALS THAT ANE SUURESTED LM TALS
tata JERS DEVKUOPLD AY A NORMPRCRESSLONAL, TRE AUTHOR
TeMOT uM aNCEMERR ne SCT RITTST. MH TAAATTATY TS AssiKED
on TURE To PRISONS Oe INOPERTY THAT MAY AEEULT ARON THE
USE OF THIS AMORASCUN.
he sala ob fect of tnia mat in ve peovise the weass
te pboluoe spur aeara aq that wa can als change ers to Che
Lathes MiiTmwncan havuly expect taprosuce m perfect in
Wot uf wliange gente Cos the datas thst x11 nech aizely
Bul puvie Ue aucurabe and positive acive eo ese Lead
foner thavieneecad for ousting eceey Usseads cu tao Lataay
The work tevach gumiar than you ney DAVE AneRined, 211 the
Govt anso eTight tat tt (Mgt dopon'e mao tans Eo denv
jougsehs the advantare of tule injencevant Lo four shops

en of 4g sockd tar the expense of ¢ a8t of Forrod
eae tonth cutters for the miller, be tein an enry 2b 0
Eelata sinple “Lr oatter st coct nf anmot Tall a dollar.
ine tes out sonathiag ove a0? geat caer wit so efen of
Dluating, the gears aro mtfors and meas wicely with each
other and with coamerwsslty wate gears

‘eee woul’ be a9 probLo In gacteving cnoszh 4ata to
uette an entire volume oy gear tecsaclozy atone, Sot most
br the ingormation wail be oF Little value ba the aoe shops
Don't be conestuel with the LsabMLier to pratuce acres
Giwotute geac coed because such a taing hacdly exists exceyt
Aa thecers Eofern eguiprant consma vary slose to 2erLe5~
lon mir ther still wise Sy alietle sit. fos can cone $0
Slogs sith share sinpie wethods ost only an expect its
sary muocte aquigneat could fiad tno error.

igor ‘ae: sWeiding noad is a simple a} FaseLaating
devices Te is the only practical aay to provide a Droad
ange of dividing sapabLltty ta the aap, and ibe varsaesl-
Tey ala suaze yous Atnot only enahinn yor tn make accu
cate gears, but ie will uandle any other 4tsiaiag oe tagex=
ag chore that you gay asoiga te it. Tes accuca:y afi 98
ove than oloqaste For the svete and paaeeal lage of wort
ani you will hava a glace of squlgnent tenet most howe shop
Gporatoce mast do without.

Ton nave conpinend any nf che easier orojacts in
sme satier you won't Fad these profacts difficult. Tie
Ateye chaplee is luegely asacles or simple 7otheds ond de~
inte Soa earlier amuslay and thoos peovide shat Le re
luleed to ovil4 thy Miviting hard and id chaane nears to

The sastinge thet are cequived ara ai! vithin Une une
quiet capacity of the ohereosl foriny, aml Use wLagle sete
tas Zar seoduolag the castings have bows well covered in the
atline nanalny Most of mar dLeeuaekan #411 ba on finish
Sap and C1etiag tae parta.
STAUDUS LON

Tre necessaeey egalonent for these projects is the
hese, ne aay one OF er, you vill he vell tealged it the
requires okit1ee

A goo) drill press ts vital to ating the faction
Tag deittiag Joba. tullaing ota ta wort che ebfort AF only
Zor the machining shill Yaar te gninnd, hie yon nan bay at
Mequate machine for lest than SMC,00 {2 yr ave arlene

Te divides seal 1p sttsarily a alitag aacblae som
csosory, sut thts oe ie dssigvel Eo cores as. rotary sale
Hicioa, and tes aor Jost Tor asin nears.

4 vou napoen to owm one of tie vertical milla vit an
Re8 opintls tate dividing head wlll easily atapt to ite
of thetualiee sectional wlite that ate nov sopopahas Yon.
weed caiy celect aLines piten vor au shee! axtveauce tie
Size of the pacts in sreportion«

somdy drill press can serve ar 9 miller Uf openly

vodttteds i Xf Eable eam be pucetanst of Lully aul Pe
Spluile ie piven evita cupport at or tear the enlck. 3
Speed reduction Ll 90 needed to give apindle sponds hem
ou 300 THN, and this is easily done with a countarshetes
you are aot cafe to use the tei] yrevs as « aller. the
hora made aril opese that ip described in soar #3 a not
Mnqasen Zor asTling harauan che Wit beating Are on
Ligue ana the chuck fy MeL enty 97 the malate tapaty This
fe tne baraato.

The chao gear aet can be adopted to fit aap Lathe,
thoagh the siesh of the genre and the ration SAIL have 6

Te may sven a >it etranne that che for fas chick 42
peenantet go Lato tn the soriesy while ie is 9 srest a0
Descoty for the Lathe, apart uf the ol jont har bean ea Be
castrate the broat range ol capability of he staple bathe
nosioped vita wo nove than a yeir of ceatera and a face
late, You con abiz] delay oullding the four fay abussun=
EX Satee, though Co will eam aid ins or OF the ee
stlone in wis maaual
At trys the fatience to atop and build aginple Fixtice
vo machine pace lies fou really want to get tm oh the
ein peajesty tut aii of shese devices aa to Your ovui
Imei 1d akiLL, and your shop fs yrowtan even though ym wa
Teel that vou arn mipecteaoing a ielay. Tove Mevise snd
gov agill wilt fad aay aaee dn farnre yravecea, a0 tare
fhe tine tn nae thes nell and train youteel thoreughlys

Gnaost cusee only ong method Ls cesortbed to hana
exe operation av hand, “ne there are almost always alter
bate methods chat may watk Detter fox ym aml yowe esID=
Stat. Yon caa*t Lait to gain fom ceylag outan idea. he
the very Leaat Tou WiLL Leste vac doea uot sorry and nce
Maal that cone mit of the expertanse sill be mace sounds

Tetyners ayth that aeople trae have amueueual Level
of sxsTl ave specially endove! sither neatally or physical—
Spo eneroun unsergemnling cones Bran stay ad lL
La 'sereloved by grartine. =2 fou view a comples yeovest
An Ate anesroty it may overwGokn yas, ‘act you can surely
Stas sme elaneatary princtnloy aad that's the Zap. Take
Fete une devel of vour present undarataxclay end agin co
Dukid oats Soon ym will see Lt elaarly a9 a ahole, aad
ou will have ‘male n pernaieat Lnprovencnt toyass =A! aa
fells 4 fiene attest at aapsniang is Likely to be olay,
bat both your eseed and the caglee oF vour effort improve
Sith caiy «Lew repetitions. tien Yo. hve Tepeatad any
Grevciee often avenge it setanee sitonatis, ml then Sour
Sinis tren ontaesie the text atepy This ia che way Ena
Belt de developed. inet you anineetod Wet you Aan 20
Sowad chen vou do if, hen yout wad aoa teeinod your
paid they vill dode without Yelag Coldaov, Ae our level
Of sail inoraarer, codoes Your capeolty thr acyuteing De
Silla, The pronese expanda ee quietly tat promena Deccne
Givertaces instead of oardens, fou are votaaLladly easter
Mechanic, ahd all of tha rane are at yoor dlsscosl.

Tow you ancala gout ant texzer your seul. Middle it
ance an covoy it upto that Sp wili he Teady mea yoo 70
Sue tone Ltnaxt vest ety. Waa saree that you have aLenty
St enargost aid meltize and, exe Taaiy bo or
Soy eone really sreat xajeves a0 you Finish hiik#ing your
‘om Zetal woceing choy #202 sere>s
RAPT

{OOLING UE

sure somes

Caveing tools, atoct and aupoliae area norioas peahLen
nt lesstapection of shat ve need, coa catalon aaa clare
Chaeretanting of orderiag Sroceaure is vital.

‘Sone houses are geared toscpoLy only large tadvstcia
uusece and they wit noe cezpoed to tndlvldgaie with sual
feel, Lut wany vill 2421 aa order if groperly ent. all
Dave cene aininar order anaunt and itil] seclaariy starsat
in thetr oatalogs You way be wile to pool a ordee witha
fcien bo nate up Ue satay onder. Uae abla TE one 13
Furalshed, aaa sthercise sare te order very lar. Us
‘cataton aunbere vith your description aq follor alt of the
Grlerine Sivactionss essn it sary En=Vil yn ondees TE
fo 3 goo) ion to invlgie ay oxeen Hollar of tre aie yea"
Dpaynait tu sll for psiae wanes ani shipping osts above
Four estineta. I alvaya do, and have never besa beat ox
OF & penny.

Exmpbek] Tani Rosy 212M Setna fdey Speteae tard, cabo
very fast end reliable mouse offering poremal service to
hone sap operatora. Catalog feo is }Liahe 1 was able to
Shany and ML ae vary fade yetoes

‘iiolesale Tool co. ae four autaata. Ihe ain offize
ta ar L2155 Seepnens Des, S056, daeren, Mons AR090, Gat
log Fee Is #110. A vary Lazge stosk, and service is eer
fords T'vehnd aavorah order? filled tomy comlste sable

Fata Tool 2o.y £32. , 1776 Sprinn‘telé ive. eplevoet,
A, J, 97010 is one "ve caly racently Learee) aout, Tre
ot gone yee tue wit) give then a Ley sous L dun"
now if Oney charge « cutalog fee, but ita Fait to eed &
‘olin: for sovtage vdien you eeyvest # ostelon.

KetiLvigan Intunertal and Sipply Cares, 255 Mates Stay
fanasea Citys Ny Ys 18990 affera thodsande of itana ip a
tstalos of about 70S payee. Founiey aqupent. and supsties
‘wis aaty iteaa that oa lardly be fosad glavnero, and thoy
du sell to Lodividuals. Winimue ardec amount ta {e% 915400
fd they provita a epecial order olaak foc small cash ot
Morar ihe cataloy fee 19 $4yNBy vrinr om Se refunded wit
fst obder of S100 0b
Darky fy Ye WO hae 4 Latge oLfening oF gomre and wall
Standaedised souonente, saeir comlets bendoose/ stator
fe avallaoie at 75.9% pot pst, Mamy iteos You 2ay RAV
math Pave, dae, 2001 Ss fe thied Aves, aay 21a,
39135 was 2 broad Toting of Tactmers, beariaga, collers
ud anal’ nechanioal componente thst ai1 af Ue have naa
Eon, the exealos is fees.

‘neh Hooton and Brewing gears ace avaTiable mhrown
anquetela. supply mousse, forial ordone are Lited fast
and apsurately, T got my Beowalar, Nore ant shocl through

Saas ol these ristinge we aids or ofteringe. I 40
aot sesteve any fant, firemen ot saasiderations fan any
‘of these copter

‘to oA SHO? ADOS SHELF

te snonledge and experience of ovkrr art guides “hese
Snase naked we se Tslt my stop and prevared tose man=
ates. and thoy should be a hely to pou aa walls

‘the Serplete lauabook of fant Caatiag by or We uewea.
aus Gy Wie hasiieat send ccey 9° al) tine, ad seitten eo
ou can andenetand tte Tp wae thi boor and St arson"s
Darsonal mulanen snd wusunrayannat that aade this secins
poesibles

Foundey Wotk cor Ine Annan hy Wy Tay fuoia. da
excettent saatton msl ications Yety naaful aid #paly Tee"
nnenind

"low 79 Toa 8 bathe oy South send Latho Zon Nothing

net vunpase witn ila olateier Terre printed ia 1997 and
StL pong strmg, Twoslin't be withost xno.

Agiand Fixmnce Deelsa ay Eland @. Rotfoanns The
host ideas For Kelaiag work pisses an! gubiing Toole are de
‘wieed br wpsiing mapnia:ste,, ‘Thaw ace clearly liustrated
Det myplained to this act Root Jaga ant fteunroe nee aot
Gly Zaemaas gteduetion+ DAgFisute machiaing. Joba becene
ey ctr 2A Roetenn's ctexe guide.
the Rene Shop tachintat ia a nes magenine pubaished by
the oane people that publish “ Live Stean ". Taxnaliact
mhotogeaphyy ant tho mapazine Aa projest crleated. 7nle
Sou aeglected need, aul it's your line of contact wit
Myertisora that bat 111 four hows chap neotny Joe yoat
Suberviptien ig lis) foe f Lesvos. oe lane Shop Nach
laiae, PO aoe 964, eaverse City, ten. Ayes

rcTDRG Our He LATHE

oot of wat iz nando ill be on band
tutte the Tathe and the nilting machine, ant se atnole
Tatae #411 afaln do nage af the work. A few minor Teli
Elsivimn ant aiditions Wilt be required. The Fone jae
onic an? the steady rare will be danlt‘nlth ta sepacate
sharers necause ney are sather cenplete projects in thane

Me exaste Dos

Yooh of the work wilL be done Detweta uimtera, and for
thle fosseod Bie sineend faon.slate anda deivkay day. she
ma deoceived in book #2 ta tea limes or sone of the Work
ih these proisota.

‘Too piezar nf 1/2" square Key atoch oe cold rolled
steal provide ehe material for the olan:

So ei

= in fk adhe
Te, et th He
paabag al
&
et

we ae

Te aM be vere eo step Axil: both stamp pelt acute
to 1/4" ith the pants clanped topather=Taon sepeznt@ then
0 enlorgo the tiles in the auorter part to 27!

he enlarged holne tp Rude the tapas Fou cue 5/6
heads fa the longer pote

ey
The single hole inthe Lower part ts deitled 1/4” and
tapoed 5/613 Lor thedeienpan Tate te a afusels 2"
cap aepaw wlan the nest our oF€, aad Sc*e Locked in olace
‘alta a. jamb mut,

Sele the sus paste together with shore halts and det
a a/b" he a1 tie foo? centered betwam the dees Solte’
‘Ines separate the haloes ant File wash ball t2 a

opt

hla doy wilt arden wool up to 1 dteseter, sod tt Le
eoapact enough 99 that you can cua Ene oarelane up closet
he drtvm sad of the wots TE vill aleo ta teat wiee the
Aivading head Lor cutting tne gnars.

‘nh: FRCL ALATE

he cetglaal face pints danecinad in book #2 ta a Die
roo Lipnt foe veme of the work in thesa projects. it's at
Fare late a vids to nachine its bores

F'jade wine 9 fo1L 3/0" thick with no veces ta the
Inacks Avlupier vb faa tanpration, tut the slots teed te
fxtead chose to te cantar For nme of the work, aoa ~ 1/%"
‘ianeter bub proves alonwates

ie