Biofuels Production, Application and Development This page intentionally left blank Biofuels Production, Application and Development A.H. Scragg CABI is a trading name of CAB International CABI Head Office CABI North American Office Nosworthy Way 875 Massachusetts Avenue Wallingford 7th Floor Oxfordshire OX10 8DE Cambridge, MA 02139 UK USA Tel: + 44 (0)1491 832111 Tel: + 1 617 395 4056 Fax: + 44 (0)1491 833508 Fax: + 1 617 354 6875 E-mail: [email protected] E-mail: [email protected] Website: www.cabi.org © A.H. Scragg 2009. All rights reserved. No part of this publication may be reproduced in any form or by any means, electronically, mechanically, by photocopying, recording or otherwise, without the prior permission of the copyright owners. A catalogue record for this book is available from the British Library, London, UK. Library of Congress Cataloging-in-Publication Data Scragg, A.H. (Alan H.), 1943- Biofuels, production, application and development/A.H. Scragg. p. cm. Includes bibliographical references and index. ISBN 978–1–84593–592–4 (alk. paper) 1. Biomass energy. 2. Renewable energy sources. 3. Biomass energy--Environmental aspects. 4. Renewable energy sources--Environmental aspects. I. Title. HD9502.5.B542S35 2009 333.95′39--dc22 2009012259 ISBN-13: 978 1 84593 592 4 Typeset by SPi, Pondicherry, India. Printed and bound in the UK by Cambridge University Press, Cambridge. The paper used for the text pages in this book is FSC certified. The FSC (Forest Stewardship Council) is an international network to promote responsible management of the world’s forests. Contents Preface vi Acronyms, Abbreviations and Units viii 1 Energy and Fossil Fuel Use 1 2 Consequences of Burning Fossil Fuel 17 3 Mitigation of Global Warming 34 4 Biological Solid Fuels 62 5 Gaseous Biofuels 81 6 Liquid Biofuels to Replace Petrol 105 7 Liquid Biofuels to Replace Diesel 136 8 The Benefi ts and Defi ciencies of Biofuels 167 References 213 Index 230 v Preface Biofuels are energy sources derived from biological materials, which distinguishes them from other non-fossil fuel energy sources such as wind and wave energy. Biofu- els can be solid, liquid or gaseous, and all three forms of energy are sustainable and renewable because they are produced from plants and animals, and therefore can be replaced in a short time span. In contrast, fossil fuels have taken from 10 to 100 million years to produce and what we are burning is ancient solar energy. In addition, the energy derived from plant material should be intrinsically carbon-neutral, as the carbon accumulated in the plants by the fixation of carbon dioxide in photosynthesis is released when the material is burnt. At present it is clear that the supply of fossil fuels is finite and a time can be envis- aged when the supplies of fossil fuels become scarce or even run out. Also the burning of fossil fuels releases additional carbon dioxide into the atmosphere over and above that released in the normal carbon cycle. The accumulation of carbon dioxide in the atmosphere appears to be the major cause of global warming. The consensus suggests that the long-term effects of global warming will be severe, with drastic changes in climate and sea levels. At the same time, modern society requires increasing amounts of energy, most of which is obtained from fossil fuels. Thus, mankind is almost totally reliant on fossil fuels to provide electricity, heating/cooling and transport fuels. This reliance can be seen in the effects on countries when oil supplies are interrupted by wars, embargos and strikes. In 2008, the world suffered from rapid rises in oil prices which affected the price of many commodities. Alternative energy supplies are needed, therefore, to provide both power and fuel for transport. The possible energy sources available are very diverse and include hydroelectric, nuclear, wind, biological materials and many others. Whatever energy source is used, it should be sustainable and as carbon-neutral as possible. Biofuels encompass the contribution that biological materials may make to energy supply and in particular liquid fuels for transport. Solid biofuels, principally biomass, have been used for thousands of years to provide heat and for cooking, and are used at present to generate electricity and in combined heat and power systems. The gaseous biofuel methane is produced by the anaerobic digestion of sewage, in landfills and is also used for electricity generation and for heat and power systems. It is the liquid biofuels that will be used to replace the fossil fuels petrol and diesel, and they have attracted much attention. At present liquid biofuels can be divided into first-, second- and third-generation biofuels. The first-generation biofuels consist of ethanol which is used to either supplement or replace petrol and biodiesel, as a replacement for diesel. Ethanol is produced from either sugar or starch which is extracted from crops such as sugarcane, sugarbeet, wheat and maize and can save 30–80% of greenhouse gas emissions when compared with petrol. Biodiesel is produced from plant oils vi and animal fats and can save between 44 and 70% greenhouse gases compared with diesel. At first glance this situation appears ideal but there are problems with first- generation biofuel production and supply. One problem is the amount of energy that is used to produce and convert the crops into biofuels. Another problem is the amount of biofuels needed to replace fossil transport fuels. In the UK, in 2006 19,918 million t of petrol and 23,989 million t of diesel were used, that is a total of 43,907 million t. To supply this tonnage is a formidable task. For example, to supply the diesel required in the UK using the oil-seed crop rapeseed, 113% of the agricultural land would be needed. This is clearly not possible and even at modest levels of diesel replacement the biofuel crops would compete with food crops. It is this feature that has brought forward many objections to biofuels, and they have been blamed for some food shortages; however, in reality food prices are influenced by a number of factors. Converting sensitive lands such as rainforests to grow biofuel crops has also engendered justifiable resistance. In addition, crops such as wheat and other starch- containing crops require considerable processing and energy input, and when inves- tigated by life-cycle analysis show only marginal gains in energy. However, the resistance to biofuels need not be the case as the first-generation biofuels bioethanol and biodiesel were only intended to be used as a 5% addition to fossil fuels to comply with the EU directives, and to show that fossil fuels could be replaced. It was clear that any more would compromise food crops. It is the second- and third-generation biofuels that should replace the bulk of the transport fossil fuels. The second-generation biofuels are ethanol, produced directly from lignocellulose, and the gasification of lignocellulose and waste organic materials producing petrol, diesel, methanol and dimethyl ether. Lignocellulose and organic wastes are available in large quantities and their use does not compromise food crops. Lignocellulose is often the discarded portion of food crops such as straw. The third-generation biofuels are hydrogen, produced either by the gasification of lignocellulose or directly by microalgae, and biodiesel produced from oil accumulated by microalgae. These second- and third-generation biofuels should not compromise food crops, but to bring these fuels into production will require both research and investment. To stop the use of land areas, such as the rainforests, for first-generation biofuels will prob- ably require legislation. Preface vii Acronyms, Abbreviations and Units ACC acetyl CoA carboxylase AGFB atmospheric gasifier fluidized bed AFC alkaline fuel cell ATP adenosine triphosphate Bar measurement of pressure = 100,000 pascal bbl barrel of oil = 159 litres BERR Business Enterprise and Regulatory Reform Department BHT butylated hydroxytoluene BIGCC biomass integrated gasifier combined cycle BRI Bioengineering Resources Inc. BSFC brake specific fuel consumption BTDC before top dead centre Bt Bacillus thuringiensis BTL biomass to liquid Btu British thermal unit BOCLE ball on cylinder lubrication evaluator CA crankshaft angle CAP common agricultural policy (EU) CBG compressed biogas CCGT combined cycle gas turbine CC & S carbon dioxide capture and storage CDM clean development mechanism CFC chlorofluorocarbons CHP combined heat and power CNG compressed natural gas COP Conference of the Parties cP centipoise (measure of viscosity) CRGT chemically recuperated gas turbine cSt centistoke (measure of viscosity) Defra Department of Food and Agriculture DC direct current DDGS distiller’s dried grain with solubles DICI direct injection compression ignition DISI direct injection spark ignition DME dimethyl ether DMFC direct methanol fuel cell DNA deoxyribonucleic acid Dti Department of Trade and Industry viii EBB European Biodiesel Board EGR exhaust gases recycle EIA Energy Information Administration EJ exajoules (1018) EOR enhanced oil recovery EPA Environmental Protection Agency ETBE ethyl tertiary butyl ether EU European Union EU ETS European Union Emissions Trading Scheme EU 25 European Union consisting of 25 countries E85 petrol containing 85% ethanol E95 petrol containing 95% ethanol FAME fatty acid methyl esters FT Fischer–Tropsch process FT diesel diesel produced by the Fischer–Tropsch process FTIR Fourier transformed infrared FT petrol petrol produced by the Fischer–Tropsch process GHG greenhouse gases GLC gas liquid chromatography GTL gas to liquid Gtoe gigatonne oil equivalent ha hectares = 10,000 m2 HC hydrocarbons HFCS high fructose corn syrup HFRR high frequency reciprocating rig HGCA Home Grown Cereals Association ICE internal combustion engine IEA International Energy Agency IEE Institute of Electrical Engineers IFPRI International Food Policy Research Institute IGCC integrated gasification and combined cycle IOR increased oil recovery IPCC International Panel on Climate Change J joules JRC Joint Research Centre kW kilowatt kWh kilowatt hour kWht kilowatt hour heat LCA life-cycle analysis LHV lower heating value (heat of condensation of water not included) l litre LNG liquefied natural gas LPG liquefied petroleum gases LTFT low temperature filterability LULUCF land use, land use change and forestry MCFC molten carbonate fuel cell Mha megahectare Acronyms, Abbreviations and Units ix