Ami Lifesciences Pvt. Ltd.

590 Pages·2014·25.81 MB·English

DRRAFT EENVIROONMEENTALL IMPAACT ASSSESSSMENNT
FORR PROPOOSED EXXPANSIOON OF SYYNTHETIC ORGAANIC CHEMICALS

(PHARMMACEUTIICAL BULK DRUGGS & DRRUG INTEERMEDIAATES)

MANUFFACTURRING UNIT BY

AMI LIFESSCIENCCES PPVT. LTTD.
Block No. 82/BB, ECP RRoad, Posst Karakkhadi, Taluka: Padra,
District: Vadoddara, Gujarat.
Prepareed By:

33rd Floor, Akashgganga Coomplex, B/s. Suvvidha Shoopping CCentre,
Nr. Pariimal Undderpass, Paldi, AHMEDABBAD-3800 007, Guujarat.
Telefax: (079) 26655 0473, 26665 08788
E-mail: [email protected]

FFebruaryy, 2014
EIA-EMP
REPORT
Environmental Impact Assessment Report
Proposed Expansion for Manufacturing of Synthetic Organic Chemicals

TABLE OF CONTENTS

Contents …………………………………………………………………………………. i
List of Tables…………………………………………………………………………….. vi
List of Figures……………………………………………………………………………. ix
List of Annexure…………………………………………………………………………. x
List of Abbreviations ……………………………………………………………………. xi
List of Symbols / Notations…………………………………………………………….. xiii
Copy of TOR issued by MoEF……….…………………………………………………. xiv
TOR Compliance………………………………………………………………………… xxii

CONTENTS

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NO. NO.

CHAPTER – 1: INTRODUCTION

1.1 Preamble ………………………………………............................................. 1
1.2 Promoters & their Background………………………………………............. 1
1.3 Need of the EIA study…………………………………………………………. 2
1.4 Objectives of EIA Study……………………………………………………….. 3
1.5 Purpose of the EIA Study……………………………………………………... 4
1.6 Structure of Report…………………………………………………………….. 4
1.7 Regulatory Framework…………………………………................................ 7

CHAPTER – 2: PROJECT DESCRIPTION

2.1 Background……………………………………….......................................... 11
2.2 Justification of the Project …………………………………………................ 11
2.3 Project Location…………………………………………………….................. 12
2.4 Product Profile…………………………………………………....................... 19
2.5 Manufacturing Process………………………………………………………... 24
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2.6 Solvent Requirements & Recovery System………………….……………… 156
2.7 Details of Raw materials………………………………………………………. 161
2.8 Resource Requirements…………………………………………..…….......... 176
2.8.1 Land………………………………………………..…………………..... 176
2.8.2 Machineries & Utilities………………………..................................... 178
2.8.3 Capital Cost………………………………………...…………………... 182
2.8.4 Power / Electricity………………………………………...….….…….. 183
2.8.5 Water……………………………………......…......…......................... 183
2.8.6 Fuel……………………………………...……...……...……................ 183
2.8.7 Man Power……………………………………...………...…............... 184
2.9 Pollution Potential & Management……………………………………........... 185
2.9.1 Water Pollution…………………………………...…...…...………….. 185
2.9.2 Air Pollution……………………………………...…...…...……………. 196
2.9.3 Hazardous waste…………………………………...…...…...………... 200
2.9.4 Noise & Vibration……………………………………...…...…............. 203
2.10 Performance Of Existing Environmental Management Systems (Ems)…. 204

CHAPTER – 3: BASELINE ENVIRONMENTAL STATUS

3.1 Introduction…………………………………………………............................ 205
3.2 Approach & methodology of baseline study………………......................... 205
3.2.1 Study Area……………………………………...…....…………………. 205
3.2.2 Study Period……………………………………...…...……………….. 207
3.2.3 Sampling Location…………………………………...……….............. 207
3.2.4 Frequency of Sampling………………………………...…………....... 208
3.2.5 Method of Sampling & Analysis…………………………................... 208
3.3 Baseline environment………………………………………………………….. 210
3.3.1 Topography………………………………...…...…...…...................... 210
3.3.2 Geology & Seismology………………………………………...…….... 210
3.3.3 Land use Pattern…………………………………...…...…................. 210
3.3.4 Meteorology…………………………………...…...…...….................. 215
3.3.4.1 Temperature………………………………...…...…………………. 216
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3.3.4.2 Humidity…………………………………...…...…......................... 216
3.3.4.3 Cloudiness………………………………………...…...…………… 217
3.3.4.4 Wind Speed & Wind Direction……………………………............. 217
3.3.4.5 Rainfall………………………………………...…...…...…………... 217
3.3.4.6 Micrometeorology………………………………………................. 217
3.3.5 Ambient Air Quality…………………………………...…...…….......... 219
3.3.6 Hydrology (General, drainage pattern) ………………………........... 221
3.3.6.1 Surface Water………………………………...…...…..................... 222
3.3.6.2 Ground Water………………………………...…...…..................... 222
3.3.7 Soil Quality………..……………………...…...…....…...…...…........... 225
3.3.8 Noise Level………………………………...…...…....…...…...…….... 227
3.3.9 Ecological Status….…………………………...…...…....…...…......... 229
3.3.10 Socio-economic Structure……………………………………………. 233
3.3.10.1 Literacy………………………………………...…...…………......... 237
3.3.10.2 Occupational Structure…………………………………................. 237
3.3.10.3 Availability of Basic Amenities……………………..……………… 240

CHAPTER- 4: ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION
MEASURES

4.1 Introduction…………………………………………………............................ 241
4.2 Identification of Environmental Impacts………………………..................... 241
4.2.1 During Construction Phase…………………………......................... 242
4.2.2 During Operation Phase…………………………............................. 242
4.3 Prediction Of Environmental Impacts ………............................................. 245
4.4 Impacts During Construction Phase And Its Mitigative Measures………... 247
4.5 Impacts During Operation Phase And Its Mitigative Measures…………… 251
4.5.1 Water Environment …….................................................................. 251
4.5.2 Air Environment ……...................................................................... 253
4.5.3 Land/ Soil Environment ……........................................................... 264
4.5.4 Noise Environment …...................................................................... 266
4.5.5 Ecological Environment ….............................................................. 267
4.5.6 Aesthetic Environment…................................................................. 267
4.5.7 Socio-Economic Environment………………………………………… 268
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CHAPTER – 5: ENVIRONMENTAL MANAGEMENT PLAN (EMP)

5.1 Introduction……………………………………….…………………………….. 271
5.2 Objectives of the EMP……………………………………….……………...... 271
5.3 Environmental Management Plan (EMP)……………………………………. 272
5.4 Greenbelt Development Plan……………………………………….............. 276
5.5 Rainwater Harvesting System…………………………………….................. 277
5.6 Application Of Cleaner Production Technology……………………………. 278
5.6.1 Pollution Prevention………………………………………………….. 279
5.6.2 Water Conservation…………………………………………………… 279
5.6.3 Energy Conservation…………………………………………………. 279
5.6.4 Reuse / Recycle……………………………………………………….. 280
5.6.5 Good Housekeeping………………………………………………….. 280
5.7 Budgetary Allocation for Environment protection…………………………… 281

CHAPTER – 6: ENVIRONMENTAL MONITORING PROGRAM

6.1 Introduction……………………………………..……………………............... 283
6.2 Monitoring Program……………………………………………………………. 283
6.3 Infrastructural requirement & procurement schedules…………………….. 285
6.4 Corporate Environmental Responsibility…………………………………….. 286
6.5 Environment management cell……………………………………………….. 289
6.6 Administrative actions & documentation ……………………………………. 292
6.6.1 Data Analysis………………………………………………………….. 292
6.6.2 Reporting Schedules………………………………………………….. 292
6.6.3 Environmental Monitoring Expenditure …………………………….. 292

CHAPTER – 7: ANALYSIS OF ALTERNATIVES (TECHNOLOGY & SITE)

7.1 Analysis of Alternatives………………………………………………….......... 293

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CHAPTER – 8: RISK AND SAFETY MANAGEMENT

8.1 Introduction…………………………………………………………….............. 295
8.2 Hazardous material & safety………………………………………………….. 295
8.2.1 Hazardous Chemicals………………………………………………..... 295
8.2.2 Storage Elements……………………………………………………… 297
8.3 Safety measures 297
8.3.1 Safety Measures for Methanol………………………………………... 297
8.3.2 General Safety Measures For Storage………………………………. 298
8.3.3 Safety Measures For The Transportation…………………………… 299
8.3.4 Safety Measures related to Manufacturing Process .……………… 299
8.3.5 Safety Measures For Preventive Maintenance……………………... 300
8.3.6 Safety measures to prevent spillage / leakage of toxic chemicals.. 301
8.4 Fire Fighting System And Emergency Management….…………………. 302
8.4.1 Fire fighting system……………………………………………………. 302
8.4.2 Emergency Management……………………………………………… 304
8.5 Onsite Emergency Plan And Disaster Management Plan…………………. 306
8.6 Occupational Health & Safety Program…………...….….…....……............ 306
8.7 Recommendations 308

CHAPTER – 9: PROJECT BENEFITS

9.1 Employment Opportunities…………………..…..….….……....................... 311
9.2 Corporate Social Responsibility (CSR) & Socio-economic Development.. 312
9.3 Direct Revenue Earning to the National and State Exchequer…………… 313
9.4 Infrastructural benefit…………………..….….…..…....…..…....…..…....….. 314
9.5 Other tangible Benefits.…………………..….….…..….….…...….….….…... 314

CHAPTER – 10: PROJECT SUMMARY & CONCLUSION

10.1 Salient Features of the Project …………………..……...….…...….…...…... 315
10.2 Conclusion…………………..….….…...….…..….…..……………………….. 316
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CHAPTER – 11: DISCLOSURE OF CONSULTANT 317

[
LIST OF TABLES

TABLE TITLE PAGE
NO. NO.
1.1 Promoters/Directors & Their Background 2
1.2 Structure of EIA Report 5
1.3 Applicable Regulatory Provision for Proposed Project 8
2.1 Salient features of the project site 12
2.2 List of Existing Products 19
2.3 Lists of Products after Proposed Expansion 20
2.4 Details of By-Product after Proposed Expansion 23
2.5 Details of Solvent Requirement and Mass Balance 157
2.6 Summary of Solvent Requirement and Recovery 158
2.7 List of Raw Materials Requirement 161
2.8 Details of Products & By Product (storage & Handling) 168
2.9 Details of Raw Material (Storage & Handling) 171
2.10 Break up of Area 176
2.11 Details of Machineries and Utilities 178
2.12 Capital Cost of the project 182
2.13 Details of Fuel requirement 184
2.14 Details of Manpower Requirement 184
2.15 Product wise Water Consumption & Wastewater Generation 186
2.16 Category wise Water Consumption & Wastewater Generation 188
2.17 Detail of Existing Effluent Treatment Plant 192
2.18 Detail of Effluent Treatment Plant (After Proposed Up gradation & 192
Modification)
2.19 Technical Specification of Proposed Liquid Waste Incinerator 193
2.20 Details of Flue Gas Stacks 197
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2.21 Technical Specification for proposed Multi Cyclone Separator 197
2.22 Details of Process Gas Emission 198
2.23 Details of Process Gas Stack 199
2.24 Details of Air Pollution Measures for Process Stack 199
2.25 Details of Hazardous waste generation and disposal 202
3.1 Sampling & Monitoring Locations 207
3.2 Frequency of Environmental Monitoring and Method of Sampling & 208
Analysis
3.3 Land Use Pattern of the Study Area 211
3.4 Meteorological Parameters 215
3.5 Ambient Air Quality Status 220
3.6 Physico-Chemical Characteristic of Ground Water & Surface Water 223
3.7 Physico-Chemical Characteristic of Soil 226
3.8 Noise Level in Study Area 228
3.9 List of Flora in the study area 229
3.10 List of Fauna in the study area 231
3.11 Socio economic profile 234
4.1(a) Identification of Impacts during Construction Phase 243
4.1(b) Identification of Impacts during Operation Phase 244
4.2(a) Prediction of Impacts during Construction Phase 246
4.2(b) Prediction of Impacts during Operation Phase 247
4.3 Impacts & its Mitigative Measures during Construction Phase 248
4.4 Details of Stacks emission due to proposed project 255
4.5 First Three Highest 24-Hourly Average GLC Values 256
4.6 First Highest 24-Hourly Average GLC Values for AAQM Stations 256
4.7 Incremental ground level concentration of pollutants 257
5.1 Environmental Management Plan 273
5.2 Details of Plant Species 276
5.3 Estimation on Availability of Yearly Runoff 278
5.4 Recurring Cost for Environmental Management 281
6.1 Environmental Monitoring Program 284
6.2 Details of Hospitals Tie-up for Medical Assistance 286
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6.3 Responsibilities of EMC 290
8.1 Details of Hazardous Chemicals per the MSIHC rules 1989 & 2000 296
8.2 Details of Safety Equipments 302
8.3 Details of Personal Protective Equipments 302
8.4 Details of Fire Extinguishers 303
8.5 Details of Fire Hydrants 304
9.1 Employment Potential for the Proposed Project of Plant 311
10.1 Salient Features of the Proposed Project 315

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