3 ~ Product Components

55 Pages·2013·2.48 MB·English

by  Carlos Adan

OUTDOOR ENCLOSURE
GRANITE SERIES IV
Manual: Part No. NPS-60-0846
PRODUCT
MANUAL
Network Power Solutions Inc. 5800 Coopers Ave. Mississauga, ON, L4Z 2B9 Tel: [phone] Fax: [phone] www.npstelecom.com
Installation Guide: 1
Granite IV Enclosure
This document may not be reproduced or transmitted in any form or by electronic means including photocopying
with out the explicit written permission of Network Power Solutions Inc. Information in this document is subject
to change without notice.
Network Power Solutions Inc.
NPS Telecom
5800 Coopers Ave.
Mississauga, Ontario.
Canada, L4Z 2B9
1-866-822-6111
Tel: [phone]
Fax: [phone]

[email protected]

www.npstelecom.com
Installation Guide: 2
Granite IV Enclosure
3
Installation Guide: Granite IV Enclosure
Table of Contents
Page
1. Product Information 6-8
1.1 Enclosure Overview……………………………………………………………6-…7 …………..………
1.2 Product information………………………………………………………………7 …….5
1.3 Mechanical………………………………………………………………………8………..
1.4 Electrical……………………………………………………………………. 8
1.5 Environmental……………………………………………………………… 8
1.6 Regulatory Approvals……………………………………………………. 8
2. Safety 9-14
2.1 Important Safety Information 9
2.2 General Safety Precautions 10-11
2.3 Electrical Safety 11-12
2.4 Mechanical Safety 12
2.5 Battery Safety 13
2.6 Grounding 14
3. Product Components 15-28
3.1 Product Overview 15
3.2 Product Features 16
3.3 Cabinet Drawing 17-18
3.4 Cooling system 19
3.5 Thermostat controls for DC fan 20
3.6 Insulation Properties Radiant Guard and Foamular Insulation 21-22
3.7 Battery Heater mat 23
3.8 Thermostat controls for AC Battery Heater Man 24
3.9 Bix Punch Block 24
3.10 Air Filter 24
3.11 AC Load Center and Distribution Panel 25
3.12 Outdoor Load Disconnect Center 25
3.13 40 Amp Load Breaker 25
3.14 Load Center 26
3.15 Eltek Valere 48Volt DC Power System ( see attached Manual) 27-28
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Installation Guide: Granite IV Enclosure
Table of Contents
4. Cabinet Installation 29-39
4.1 Tools and Hardware Needed 29
4.2 Standard Insulated Tools and Materials 29
4.3 Site Consideration 30
4.4 Multiple Configurations 30
4.5 Unpacking and Inspections 31
4.6 Cabinet Lifting and Mounting 32-33
4.7 Concrete Pad Mount Site Preperation 33
4.8 Concrete Pad Mount 34
4.9 Pole Mounting 35
4.10 Pole Procedure 36-37
4.11 Pole Mounting Bracket Drawings 38-39
5. Equipment Configuration 40-46
5.1 NSN Configuration Option 1&2 Lay out 40
5.2 Standard AC Wiring 41
5.3 NSN Configuration Option 1 Wire Diagram 42
5.4 NSN Configuration Option 2 Wire Diagram 43
5.5 Huawei Configuration Option 1&2 Lay out 44
5.6 Huawei Configuration Option 1 Wire Diagram 45
5.7 Huawei Configuration Option 2 Wire Diagram 46
6 Batteries 47-50
6.1 Eagle Picher CFR6V58FR-S9 Specification 48
6.2 Battery Installation 49
6.3 Battery Harness connection for DC Generator option 50
6.4 Battery Harness connection for DC Disconnect option 51
7 Parts List 52
8 Notes 53-54
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Installation Guide: Granite IV Enclosure
1 ~ Product Information
1.1 Enclosure Overview
The Granite Outdoor Battery Enclosure is a two cabinet system to house both outdoor
telecommunication equipment and VRLA batteries. Fig. 1.1.

Figure 1.1
Equipment Cabinet
 Part No.: NPS-60-0847
 33.0” high x 23.6” wide x 25.6” deep
 Weight: 140 lbs.
Battery Cabinet
 Part No.: NPS-60-0848
 20.9” high x 23.6” wide x 25.6” deep
 Weight: 75 lbs.
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Installation Guide: Granite IV Enclosure
1 ~ Product Information
1.1 Enclosure Overview

This manual provides a safety guide for installation and routine operation of the Granite IV
enclosure. This manual is to be used for 48 Volt battery systems only.

This guide may not be complete within it self and should be used in conjunction with the
following technical manuals and specifications where each manufacture is being used:

•Eltek Valere: MiniPack Installation Manual # 656808.103
•NorthStar Battery: Application Manual and Product Information Manual.
•C&D: Tel Series Battery Manual and Product Information Manual.
•Eagle Picher: Battery Manual and Product Information Manual.
•Kooltronic: AC/Heater Manual or Ice Qube AC/manual

1.2 Product Information
The Granite Outdoor Battery Enclosure is a two cabinet system to house both outdoor
telecommunication equipment and VRLA batteries. Fig. 1.2

Cabinet “A”
Figure 1.2
Equipment Cabinet (A)
 Part No.: NPS-60-0847
 33.0” high x 23.6” wide x 25.6” deep
 Weight: 140 lbs.
Cabinet “B”
Battery Cabinet (B)
 Part No.: NPS-60-0848
 20.9” high x 23.6” wide x 25.6” deep
 Weight: 75 lbs.
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Installation Guide: Granite IV Enclosure
1 ~ Product information
1.3 Mechanical
Dimensions: 54.0H x 23.5W x 25.5D
Weight: 215 lbs.
Enclosure: Aluminum Version 5052H32-AluminumThickness - .125”
Cooling: 21 capacity DC powered Fans 4.69” diameter / UL94V-) PBT impeller & frame
Mounting: Pole mount / Pad, Platform our wall capabilities

1.4 Electrical
Input voltage: 120 or 240VAC single phase (air conditioner and heater)
Output voltage: +24 or -48VDC
Recommended Breaker: 15Amp time delay breaker
1.5 Environmental
Outdoor Temperature: -40c to +46c (-40f to +115f)
Storage Temperature: -40c to +85c (-40f to + 185f)
Humidity: 0 to 95% non-condensing
Elevation: -50 meters to 4500 meters operation
Weather Rating: NEMA TYPE 3R
1.6 Regulatory Approvals
Enclosure Ratings: Indoor/Outdoor Enclosure, Type 3R
CSA Rating: Class 3862 13 – Information Technology Equipment –(CSA 60950-1-07,
Second Edition)
Class 3862 93 Information Technology Equipment- (UL 60950-1, Second
Edition-Certified to U.S. Stds.
Note: Evaluated to CSA 60950-22-07
CSA Rating applies to Cabinet only.
Telcordia: Designed to GR-487
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Installation Guide: Granite IV Enclosure
2 ~ Safety
2.1 IMPORTANT SAFETY INFORMATION
The following safety symbols may be found through this manual and should be carefully
read and followed.
SHOCK HAZARD – DO NOT TOUCH UN-INSULATED BATTERY, CONNECTORS OR
TERMINALS. BE SURE TO DISCHARGE STATIC ELECTRICITY FROM TOOLS AND
TECHNICIAN BY TOUCHING A GROUNDED SURFACE IN THE VICINITY OF THE
BATTERIES BUT AWAY FROM THE CELLS AND FLAME ARRESTERS.
ALL TOOLS SHOULD BE ADEQUATELY INSULATED TO AVOID THE POSSIBILITY OF
SHORTING CONNECTIONS. DO NOT LAY TOOLS ON THE TOP OF THE BATTERY.

VRLA BATTERIES CONTAIN SULFURIC ACID, WHICH CAN CAUSE SEVERE BURNS. IN
CASE OF SKIN CONTACT WITH ELECTROLYTE, REMOVE CONTAMINATED CLOTHING
AND FLUSH AFFECTED AREAS THOROUGHLY WITH WATER. IF EYE CONTACT HAS
OCCURRED, FLUSH FOR A MINIMUM OF 15 MINUTES WITH LARGE AMOUNTS OF
RUNNING WATER AND SEEK IMMEDIATE MEDICAL ATTENTION

ALTHOUGH VRLA BATTERIES ARE SEALED, AND EMIT NO GAS DURING NORMAL
OPERATION. THEY CONTAIN POTENTIALLY EXPLOSIVE GASES, WHICH MAY BE
RELEASED UNDER ABNORMAL OPERATING CONDITIONS, SUCH AS A CHARGER
MALFUNCTION. PROVIDE ADEQUATE VENTILATION SO HYDROGEN GAS
ACCUMULATION IN THE BATTERY AREA DOES NOT EXCEED TWO PERCENT BY
VOLUME. NEVER INSTALL BATTERIES IN A SEALED CABINET OR ENCLOSURE.
NORMAL AIR CIRCULATION IN A VENTILATED FACILITY WILL PRECLUDE ANY
HYDROGEN UILD-UP, EVEN DURING EQUALIZE CHARGING

The following levels of warning will be used with the above symbols:

DANGER: YOU WILL BE KILLED OR SERIOUSLY INJURED IF INSTRUCTIONS ARE
NOT FOLLOWED CLOSELEY.

WARNING: YOU CAN BE KILLED OR SERIOUSLY INJURED IF INSTRUCTIONS ARE
NOT FOLLOWED CLOSELY.

CAUTION: YOU CAN BE INJURED OR EQUIPMENT CAN BE DAMAGED IF
INSTRUCTIONS ARE NOT FOLLOWED CLOSELY.

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Installation Guide: Granite IV Enclosure