1.1 AGROCHEMICAL INDUSTRY 1.1.1 Agriculture: An overview: Agriculture is defined as the backbone of Indian economy. Agriculture accounts for 22 percent of India’s GDP, approximately 60-70% per cent of the population is working in agriculture. Village farming and modern agriculture are two major components of Indian economy. In world output, India ranks first in production of milk, fruits, cashew nuts, coconuts and tea; second in wheat, sugar, vegetables and third in tobacco and rice. Although India has the second largest area of arable land in the world, its agricultural output, particularly in wheat and rice does not reflect its great potential, with rapid population growth and industrialization being contributing factors in low agricultural production vis-à-vis production potential. Agriculture sector need to be on boom if the country like India wants to feed its increasing population but it cannot be possible without solving the problems of pests, which makes the crop hell. Economically advanced countries have plenty of good wholesome food due to a scientific approach to agriculture which includes the use of pesticides. Pests are an ecological problem and therefore our control strategies must be ecologically sound. Modern agriculture is a combination of two approaches i.e. prevention and cure or the removal of the cause and human intervention is necessary, whether it be pulling out weeds by hand, use of pesticides or genetic engineering. Control methods evolve over time as knowledge and techniques improve. Without the use of pesticides, the production and quality of food would be severely jeopardized with estimates that food supplies would immediately fall to 30 to 40% due to the ravages of pests. Agricultural chemicals are vital to our welfare and the protection of the health of our families and pets. Unless and until, better, more efficient and more cost effective means of pest control are developed, pesticides will remain a major weapon in our constant battle against pests. Indian growers need to be aware about latest development in this sector. Page | 1 The pesticides industry has grown rapidly during the last two decades. The companies like Syngenta, Bayer, Indofil, BASF, TATA Rallis, DOW, UPL, Monsanto, Sumitomo chemicals has undergone structural changes from producing low value products to one producing high value specialty products. Competition is getting bigger day by day. With the global focus of the pesticide industry shifting towards India, all agro companies will have to pool in their resources to meet the working capital needs in the years ahead. Quite clearly, the future will belong to players with strong in house research and development teams that can develop innovative formulations, backed by a highly motivated sales network. 1.1.2 Global market of pesticides and agro industry:- The global market of pesticides and agro industry is very huge ~$44 billion. Globally, due to higher productivity, decline in the green movement, tight regulations and better crop management, the pesticide industry is not growing very rapidly. In fact, it is stagnant or slightly declining. In India, the agro industry has grown significantly over the last 30-40 years from a mere Rs.400 Cr. to over Rs. 8,000 Cr. today. The Indian Agrochemical industry is the fourth largest in the world only after the US, Japan and China and has undergone many changes over the years. Insecticides account for the largest share of the Indian crop protection market - 65%. Fungicides - 15%, Herbicides - 16% and Bio-pesticides and others - 4%. The consumption pattern is: paddy pesticides - 28%, cotton pesticides - 20% and others 52%. Exports account for over 47% of total Indian agrochemicals industry turnover. In India 60%-70% of the population lives on agro income. Nearly, one-third of our GDP is agro based. We earn a very significant part of foreign exchange. The agrochemical industry can play a very important and a very vital role. Our agro industry management is something we should debate about, with over Rs.1, 40, 000 Cr. of food grains wasted in transportation after production. We can always compare global numbers on the use of pesticides in India - about 600 grams per hectare versus 7 kg. In USA and 13 kg in China, this shows lack of pesticide usage or technology in terms of crop management. Page | 2 1.1.3 Introduction of Agrochemical:- Agrochemicals are used to improve crop performance, yield or control pests, etc. Agrochemicals are substances manufactured through chemical or biochemical processes containing the active ingredient in a definite concentration along with other materials which improve its performance and increase safety. For application, these are diluted with water in recommended doses and applied on seeds, soil, irrigation water and crops to prevent the damages from pests. 1.1.4 There are broadly 5 categories of crop protection products:- 1. Insecticides: - Insecticides protect crops by killing insects or preventing their attack. Insecticides may attack a particular type of insect or could be broad spectrum insecticides. Insecticides are used to manage the pest population below the economic threshold level. E.g. Chlorpyrifos is used to control insect pests in crops such as cotton, corn almonds etc. 2. Fungicides:-They are used to prevent the deterioration of crops due to fungi infestation. Fungicides are classified as protectants or eradicants. Protectant fungicides prevent or inhibit fungal growth and may have to be applied at regular intervals. Eradicant fungicides kill the pests on application. E.g. Anilazine is used to control fungal attack on lawns and turfs, cereals, coffee and various vegetables and other crops. 3. Herbicides:- Herbicides or weedicides are used to prevent the growth of unwanted plants in a crop field. Herbicides could be selective, which kill the unwanted plants without any harm to the crop, or non-selective which kill all the plants. E.g. Glufosinate ammonium, a broad-spectrum contact herbicide, is used to control weeds after the crop emerges or for total vegetation control on land not used for cultivation. 4. Bio pesticides:- These are derived from natural substances like plants, animals, bacteria and certain minerals and control pests by nontoxic mechanisms. Bio-pesticides are considered eco friendly and easy to use. They could be classified as microbial pesticides, plant incorporated protestants and biological pesticides. They are of low volume and high effect formulations and require lesser dosages as compared to chemical pesticides. A growth area for bio-pesticides is in the area of seed treatment and soil amendments. Example of bio pesticides includes Bacillus subtilis which is used as soil inoculant in horticulture and agriculture. Page | 3 5. OOtthheerrss ((NNeemmaattoocciiddeess,, RRooddeennttiicciiddeess eettcc))::- FFuummiiggaannttss aanndd rrooddeennttiicciiddeess aarree uusseedd ttoo prevent the aaattttttaaaccckkk ooofff pppeeessstttsss ddduuurrriiinnnggg ssstttooorrraaagggeee ooofff cccrrrooopppsss... PPPlllaaannnttt gggrrrooowwwttthhh rrreeeggguuulllaaatttooorrrsss cccooonnntttrrrooolll ooorrr mmmooodddiiifffyyy ttthhheee ppplllaaannnttt gggrrrooowwwttthhh ppprrroooccceeessssss aaannnddd aaarrreee mmmooosssttt cccooommmmmmooonnnlllyyy uuussseeeddd iiinnn cccooottttttooonnn,,, rrriiiccceee aaannnddd fffrrruuuiiitttsss... AAAsss pppeeerrr GGGooovvvttt... ooff IInnddiiaa,, ccrroopp lloosssseess dduuee ttoo nnoonn-uussaaggee ooff ppeessttiicciiddeess wweerree 2288%% ooff tthhee yyiieelldd aammoouunting to ~ Rs. 999000,,,000000000 CCCrrr pppeeerrr aaannnnnnuuummm (((222000000222 eeessstttiiimmmaaattteeeddd)))... IIIttt iiisss eeessstttiiimmmaaattteeeddd ttthhhaaattt ttthhheee ppprrreeessseeennnttt fffooooooddd gggrrraaaiiinnn ppprrroooddduuuccctttiiiooonnn cccaaannn jjjuuummmppp fffrrrooommm 333 TTTrrriiilllllliiiooonnn tttooo 444 TTTrrriiilllllliiiooonnn bbbyyy uuusssiiinnnggg cccrrroooppp ppprrrooottteeeccctttiiiooonnn ppprrroooddduuuccctttsss... TTThhheeerrreeefffooorrreee,,, rrriiiggghhhttt uussaaggee ooff ccrroopp pprrootteeccttiioonn cchheemmiiccaallss iiss eesssseennttiiaall iinn iinnccrreeaassiinngg aaggrriiccuullttuurraall pprroodduuccttiioonn bbyy pprreevveennttiinngg ccrroopp lloosssseess bbeeffoorree aanndd aafftteerr hhaarrvveessttiinngg 11..11..55 MMaajjoorr GGlloobbaall PPllaayyeerrss iinn tthhee AAggrroocchheemmiiccaall IInndduussttrryy:: Fig no: 1.1.1: MMaajjoorr GGlloobbaall PPllaayyeerrss iinn tthhee AAggrroocchheemmiiccaall IInndduussttrryy hhttttpp::////wwwwww..uussddaa..ggoovv//wwppss//ppoorrttaall//uussddaa//uussddahome Page | 4 Table No.1.1.1 Sales and Market share of Pesticide firms Agrochemical Sales 2014 Market Share Company (US$ million) (%) Bayer (Germany) $7,468m 18% Syngenta (Switzerland) $7,285m 20% BASF (Germany) $4,297m 12% Dow Agro Sciences (USA) $3,779m 10% Monsanto (USA) $3,599m 7% DuPont (USA) $2,369m 6% Makhteshim Agan (Israel) $1,895m 5% Nufarm (Australia) $1,470m 4% Sumitomo Chemical $1,209m 3% Arysta Life science (Japan) $1,035m 3% Source-Agro World Crop Protection News, August 2014 The top 10 companies control 89% of the global agrochemical market. The worldwide market for agrochemicals was US$38.6 billion in 2007 - up 8.4% over the previous year. The top 6 companies accounted for $28.8 billion, or 75% of the total market. Bayer is the world's biggest agrochemical company is also the world's seventh biggest seed company. Syngenta also world's second largest agrochemical company and third largest seed company. Monsanto: the world's biggest seed company is the world's fifth largest agrochemical company And DuPont: the world's second biggest seed company is also the world's sixth largest agrochemical company. All these companies are gene giants. Page | 5 1.1.6 World Consumption Overview: Table No. 1.1.2 World Pesticide Consumption: Country Pesticide Consumption kg/ha India 0.48 USA 4.5 Germany 3 Japan 10.7 Taiwan 17 South Korea 6.6 Italy 13.4 Hungary 12.6 China 2.25 Source-Global pesticide consumption and pollution In the India pesticide consumption is very less (0.38kg/ha) than that of the developed countries like South Korea (16.6Kg/ha), Italy (13.4kg/ha), Hungary (12.6Kg/ha). Pesticide Industry has the vast potential to grow in India. 1.1.7 Indian Scenario: The pesticides/agrochemicals industry (PAC) is a moderately important sector of the Indian economy. The PAC industry primarily consists of insecticides, herbicides and fungicides. India is one of the most dynamic generic pesticide manufacturers in the world with more than 60 technical grade pesticides being manufactured indigenously by 125 producers consisting of large and medium scale enterprises (including about 10 multinational companies) and more than 500 pesticide formulators spread over the country. India is the 4th largest producer of agrochemicals after USA, Japan and China. The agrochemicals market in India is Rs. 45,000 million or US$978 million. Total pesticides market in India in 2012 was around USD 3.66 bn including exports. In FY12, overall industry witnessed a price increase of 11-13%. There are 3 types of pesticides – insecticides, herbicides and fungicides used worldwide. However, use of herbicides and fungicides is also increasing rapidly. Page | 6 1.1.8 Major facts related to Pesticide industry in India: There are 226 pesticide products currently registered in India. 95% of these pesticides have been originally registered by multinationals. Pesticide usage in India extends to 16.7 mn hectares. More than 60 technical grade pesticides are manufactured indigenously. India is the 4th largest producer of agrochemicals after USA, Japan and China. MNCs play an important role in introducing newer molecules in the country. 1.1.9 Performance of Top Pesticides Companies in India: Table No: 1.1.3 Performances of Top Pesticides Companies in India: Income/Rs. Sales/Rs. Cr PBDIT/Income/ (%) PAT/Income (%) Cr 2012 2013 2012 2013 United 675.6 659.3 12.9 19.8 0.9 11.7 Phosphorous Bayer 390.1 385.5 8.1 10.9 2.1 5.5 Rallis India 229.5 206.8 13.5 20.6 7.5 11.5 Meghmani 210.7 204.7 16.4 18.5 8.8 11.8 Organic Dhanuka 224.6 196.0 24.8 21.2 11.3 10.5 Source- Industry and Economic Update Chemicals and Fertilizers, March 2013 The pesticide industry grew by 40% in PBDIT and a 150% net profit growth during 2013. The growth came after three consecutive quarters of decline and is also broad-based. The industry’s sales were higher by 10% during this quarter compared to the same period a year ago. The industry suffered a 3% fall in sales during the previous quarter. Raw material cost, the highest cost component was down by 11%. This along with rise in other expenses pushed up the PBDIT by 40%. Page | 7 1.1.10 Pesticide Market by Consumption: Pesticide consumption in India is one of the lowest in the world with per hectare consumption of less than one kg compared to US (4.5 kg/ha) and Japan (11 kg/ha). Consumption could be low for the following reasons: Lack of awareness among the farmers about different types of pesticides available and their impact on environment Pesticide is the last input in agricultural cropping operation; hence, farmers generally have no surplus money left and start using them only after the pest attack. Consumption is mainly driven by cotton and paddy crops. In India pesticide use is extended to approximately 16.7 mn hectares, which is just 9% of the total cultivable land. Insecticide accounts for largest share in consumption in India followed by herbicide and fungicide, unlike high herbicide and fungicide usage globally. This is probably because India‘s tropical climate is conducive for the propagation of insects. Fig No: 1.1.2 Pesticide Market by Consumption (2013): Source: ppqs.gov.in/IpmPesticides_Cont.htm Page | 8 Fig No.1.1.33 SSttaattee wwiissee sshhaarree iinn ppeessttiicciiddee ccoonnssuummppttiioonn (2014): SSStttaaattteee wwwiiissseee AAAgggrrroooccchhheeemmmiiicccaaalllsss CCCooonnnsssuuummmppptttiiiooonnn Others AP 15% West bengal 24% 5% Haryana 5% Tamil Nadu Maharastra 5% 13% Gujarat 7% Punjab 11% KKaarrnnaattaakkaa MP & 77%% Chattisgarh 8% Source: Indiastat (2016) 1.1.11 CCoonnssuummppttiioonn ooff ppesticide compare to other countries:: Fig-No.1.1.4 Coonnssuummppttiioonn ooff ppeessttiicciiddeess SSoouurrccee:: MMiinniissttrryy ooff CChheemmiiccaallss aanndd PPeettrroocchheemmiiccaallss IIInnndddiiiaaa cccooommmeeesss uuunnndddeeerrr ttthhheee llleeessssss cccooonnnsssuuummmppptttiiiooonnn ooofff pppeeessstttiiiccciiidddeeesss cccooommmpppaaarrreee tttooo ooottthhheeerrrsss cccooouuunnntttrrriiieeesss sssooo iiisss aann ooppppoorrttuunniittyy ffoorr aaggrroocchheemmiiccaallss iinndduussttrryy. Page | 9 Currently, there are 22666 pppeeessstttiiiccciiidddeee ppprrroooddduuuccctttsss rrreeegggiiisssttteeerrreeeddd iiinnn IIInnndddiiiaaa... PPPeeessstttiiiccciiidddeeesss ppprrroooddduuuccceeeddd iiinnn IIInnndddiiiaaa cccaaannn bbbeee bbbrrroooaaadddlllyyy dddiiivvviiidddeeeddd iiinnntttooo tttwwwooo cccaaattteeegggooorrriiieeesss ttteeeccchhhnnniiicccaaalll gggrrraaadddeee aaannnddd fffooorrrmmmuuulllaaattteeeddd... TTTeeeccchhhnnniiicccaaalll gggrrraaadddeee pppeeessstttiiiccciiidddeeesss aaarrreee hhhiiiggghhhlllyyy tttoooxxxiiiccc aaannnddd cccooonnntttaaaiiinnn hhhaaazzzaaarrrdddooouuusss mmmaaattteeerrriiiaaalll wwwhhheeerrreeeaaasss ffoorrmmuullaattiioonnss aarree oobbttaaiinneedd bbyy pprroocceessssiinngg tthhee tteecchhnniiccaall ggrraaddee wwiitthh eemmuullssiiffiieerrss oorr ootthheerr agents. MMMooorrreee ttthhhaaannn 666000 ttteeeccchhhnnniiicccaaalll gggrrraaadddeee pppeeessstttiiiccciiidddeeesss aaarrreee mmmaaannnuuufffaaaccctttuuurrreeeddd mmmaaaiiinnnlllyyy bbbyyy mmmuuullltttiiinnnaaatttiiiooonnnaaalllsss... AAA fffooorrrmmmuuulllaaatttiiiooonnnsss mmmaaarrrkkkeeettt iiisss hhhiiiggghhhlllyyy fffrrraaagggmmmeeennnttteeeddd aaannnddd iiinnncccllluuudddeeesss sssmmmaaallllll formulators. 1.1.12 Import scenario: Annn iiimmmpppooorrrttt cccooonnnsssiiissstttsss ooofff pppeeessstttiiiccciiidddeeesss wwwhhhiiiccchhh aaarrreee gggeeennneeerrraaallllllyyy nnnooottt mmmaaannnuuufffaaaccctttuuurrreeeddd iiinnn IIInnndddiiiaaa... MMMaaajjjooorrriiitttyyy ooofff iiimmmpppooorrrtttsss cccooommmeee fffrrrooommm cccooouuunnntttrrriiieeesss llliiikkkeee UUUSSSAAA,,, CCChhhiiinnnaaa,,, JJJaaapppaaannn,,, SSSwwwiiitttzzzeeerrrlllaaannnddd,,, aaannnddd Germany. MMMuuullltttiiinnnaaatttiiiooonnnaaalll cccooorrrpppooorrraaatttiiiooonnnsss aaaccctttiiivvveee iiinnn IIInnndddiiiaaa gggeeennneeerrraaallllllyyy rrreeesssooorrrttt tttooo iiimmmpppooorrrtttiiinnnggg fffooorrrmmmuuulllaaatttiiiooonnnsss aaand nnoott tthhee aaccttiivvee iinnggrreeddiieenntt ooff ppeessttiicciiddee.. Fig No: 1.1.55 IImmppoorrttss ooff PPeessttiicciiddeess:: SSoouurrccee:: MMiinniissttrryy ooff CCoommmmeerrccee EEXXIIMM ddaattaa IIImmmpppooorrrttt ooofff ttthhheee pppeeessstttiiiccciiidddeeesss iiinnn IIInnndddiiiaaa iiisss iiinnncccrrreeeaaasssiiinnnggg wwwiiittthhh ttthhheee rrraaattteee ooofff ttthhheee 333111%%%... IIIttt wwwaaasss 7.5 INR bn in the year 2010 iinnccrreeaassee uupp ttoo 2222..3 INR bn in year 2014. Page | 10
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